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Van Norman FG5000 User Manual

Van Norman FG5000
82 pages
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FG5000/10000
Flywheel
Grinder
Instruction Manual and Parts List
Van Norman 500 57
th
St., Marion, IA 52302 888-855-1789 319-377-9101 (FAX)
Copyright 2005 All Rights Reserved.
Equipment specifications, options and accessories subject to change without notice.
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Van Norman FG5000 Specifications

General IconGeneral
BrandVan Norman
ModelFG5000
CategoryGrinder
LanguageEnglish

Summary

Warranty Information

Limited Warranty Statement

Describes the warranty terms and conditions for the product.

Receiving and Initial Notes

Receiving Shipment Instructions

Instructions for inspecting the machine upon delivery.

Importance of Serial Number for Service

Emphasizes having the serial number ready for parts or service inquiries.

Safety First

General Safety Precautions and Pictograms

Lists and explains various safety pictograms and their meanings.

Safety Instructions

Operating Safety Guidelines

Detailed instructions for safe machine operation, including grounding and work area preparation.

Electrical Requirements

FG5000 Electrical Specifications

Lists part numbers, amp service, and wire size for FG5000 models.

FG10,000 Electrical Specifications

Lists part numbers, amp service, and wire size for FG10,000 models.

Machine Specifications

FG5000 Specifications Details

Details table diameter, capacity, motor, and travel specifications for FG5000.

FG10,000 Specifications Details

Details table diameter, capacity, motor, and travel specifications for FG10,000.

Standard Equipment

List of Standard Parts and Descriptions

Itemized list of standard parts included with the machine.

Optional Equipment Overview

Optional Centering Cone Bolts and Coolant Additive

Lists specific optional parts for centering and coolant.

Optional Grinding Wheels

Lists various optional grinding wheels available.

VW/Universal Flywheel Kit

Details the components of the VW/Universal Flywheel Kit.

Optional Equipment Details

Dial Indicator/Indicator Bar Set

Details the components of the optional dial indicator set.

Indicator Bar Kit Components

Lists the individual components within the indicator bar kit.

Optional Equipment Details

Radius Cutter Assembly Components

Lists parts included in the optional radius cutter assembly.

Small Bore/VW Centering Cone Set

Details the specific components of this centering cone set.

Optional Equipment Details

Clutch Tooling Kit Components

Lists the parts that make up the optional clutch tooling kit.

Optional Equipment Details

Heavy Duty Universal Centering Cone & Spacer Set

Details the components of this specialized centering and spacer set.

Optional Equipment Details

ATP5000 Transmission Pump Kit and Accessories

Lists components related to the ATP5000 transmission pump kit.

Optional Equipment Details

Flywheel Dowel Pin Puller Kit

Details the components and purpose of the flywheel dowel pin puller kit.

Optional Equipment Details

Heavy Duty Centering Adapter Set

Details the specific centering adapters included in this set.

Selecting Grinding Stones

Grinding Stone Hardness and Application Guide

Guidance on choosing grinding stones based on material and hardness.

Machine Description and Controls

Component Identification and Control Layout

Identifies key machine parts and control elements.

Machine Set-Up Procedures

Receiving and Initial Setup Steps

Instructions for unpacking, removing packaging, and initial machine setup.

Machine Set-Up Procedures

Leveling Machine and Tool Board Installation

Steps for leveling the machine and installing the tool board.

Machine Set-Up and Lubrication

Installing Wheel Dresser Handle

Specific step for attaching the handle to the wheel dresser.

Filling the Oil Reservoir

Instructions for adding lubricant to the machine's oil reservoir.

Oil Reservoir Filling and Checking

Checking Oil Level with Depth Gage

Procedure for using the depth gauge to check oil levels.

Coolant Tank Filling Procedure

Coolant Tank Preparation and Filling

Steps for preparing and filling the coolant tank with additive and water.

Wiring and Electrical Hookup

Electrical Hookup by Qualified Electrician

Emphasizes the need for a qualified electrician for hookup.

Fuse Block Connections and Hookup Types

Details connections for three-phase and single-phase hookups.

Rotation Checks and Basic Operation

Verifying Motor Rotation Directions

Instructions for checking the rotation of table and grinder motors.

Grinding Wheel Installation Procedure

Steps for correctly installing a grinding wheel.

Operation and Wheel Dressing

Wheel Dressing Procedure and Purpose

Explains the process and reasons for dressing the grinding wheel.

Setting Up the Flywheel

Initial Flywheel Mounting Preparation

Steps to prepare the machine for mounting a flywheel.

Setting Up Flywheel (Continued)

Using Flange Adapters and Centering Cones

Instructions on using adapters and cones for accurate flywheel mounting.

Final Setup Steps Before Grinding

Final checks and preparations before commencing grinding.

Grinding the Flywheel

Manual Grinding Operation

Instructions for operating the grinder manually.

Powerhead Grinding Operation

Instructions for operating the grinder using the powerhead controls.

Grinding Flywheel Operations

Utilizing the Auto Grind Function

Steps for using the automatic grinding feature.

Achieving Surface Finishes and Grinding Recessed Flywheels

Techniques for surface finish and grinding recessed parts.

Optional Radius Cutter Operation

Radius Cutter Setup and Usage Guide

Detailed instructions for setting up and operating the optional radius cutter.

Lubrication Guide for Machine Components

Table Support Bearing Lubrication Details

Information on oil level, type, and adjustment for the table bearing.

Column and Leadscrew Lubrication Instructions

Guidance on lubricating the machine's column and leadscrew.

Motor and Gearbox Lubrication and Maintenance

Grinding Motor Lubrication Intervals and Grease

Specifies grease type, amount, and intervals for motor lubrication.

Table Drive Gearbox Oil Change Schedule

Details oil type, change intervals, and capacity for the gearbox.

Machine Maintenance and Head Adjustments

Coolant Tank Removal and Cleaning

Procedure for removing and cleaning the coolant tank.

E-Z Lock Insert Maintenance

Instructions for maintaining the E-Z Lock insert on the table spindle.

Front to Rear Head Tilt Adjustment

Procedure for adjusting the front-to-rear tilt of the grinding head.

Grinding Head Adjustments (Continued)

Side-to-Side Head Tilt Adjustment Procedure

Steps for adjusting the side-to-side tilt of the grinding head.

Grinding Head Adjustments (Continued)

Grinding Head Mounting Positions

Describes the different mounting positions for the grinding head motor.

Head Lock Handle Position Adjustment

Instructions for adjusting the position of the head lock handle.

Leadscrew Backlash Adjustment Method

Method for adjusting and reducing backlash in the leadscrew.

Grinding Head Adjustments (Continued)

Column Side-to-Side Movement Adjustment

Procedure to eliminate side-to-side movement in the grinding head column.

Assembly Drawings and Parts Lists

Manual Leadscrew Assembly Diagram

Exploded view diagram of the manual leadscrew assembly.

Motor and Drive Assembly Diagram

Exploded view diagram of the motor and associated drive components.

Grinding Head Assembly Components Diagram

Exploded view diagram illustrating the grinding head assembly parts.

Machine Base and Housing Assembly Diagram

Exploded view diagram showing base and housing components.

Detailed Parts List (Items 1-222)

Comprehensive list of all machine parts with numbers and quantities.

Switch Panel Assembly Details

Switch Panel Layout and Component Identification

Diagram showing switch panel layout and identifying each switch.

Switch Panel Components by Model

Lists specific switch panel components based on machine model numbers.

Control Box Assembly and Diagrams

Control Box Components and Wiring for Various Models

Lists control box parts and wiring details across different machine models.

Wiring Diagrams by Model

Wiring Schematics for FG5000/FG10,000 Models

Provides electrical wiring schematics for various FG5000 and FG10,000 models.