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Vaz VAZ-21213 - User Manual

Vaz VAZ-21213
56 pages
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VAZ VEHICLES
VAZ-21213, VAZ-21214, VAZ-21214-20, VAZ-21215
REPAIR MANUAL
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Summary

Section 1. General Data

Power Train Specifications

Transmission and Transfer Case Gear Ratios

Details gear ratios for transmission and transfer case across VAZ models.

Suspension and Wheel Specifications

Describes front/rear suspension types and wheel rim/tyre sizes.

Vehicle Systems Overview

Steering Mechanism and Linkage

Describes the steering mechanism, linkage, and ratio for VAZ vehicles.

Braking System Description

Details the front and rear brakes, handbrake, and brake operation line.

Electrical System Components

Lists voltage, battery, alternator, and starter motor specifications.

Body Construction Details

Describes the body as all-steel unitary construction, monocoque, three-door.

Section 2. Engine

Engine Sectional Views

Provides side and front sectional views of the engine.

Engine Fault Diagnosis

Engine Fails to Start

Lists symptoms and remedies for engine starting failures.

Engine Idles Erratically or Stalls

Details common causes and solutions for unstable engine idling.

Engine Lacks Power and Has Poor Acceleration

Outlines issues and fixes for reduced engine power and acceleration.

Main Bearing Knocking

Describes symptoms and remedies for main bearing knocking noises.

Big-End Bearing Knocking

Explains causes and solutions for big-end bearing knocking.

Piston Slap Diagnosis

Addresses thumping noise from piston runout and its remedies.

Valve Knocking Issues

Details causes and fixes for valve-related knocking noises.

Camshaft Operation Noise

Explains noise sources from camshaft operation and their resolution.

Low Oil Pressure at Warm Idle

Lists causes and remedies for low oil pressure when the engine is warm.

High Oil Pressure on Warm Engine

Covers causes and fixes for abnormally high oil pressure.

Excessive Oil Consumption

Details reasons for high oil consumption and their solutions.

Excessive Fuel Consumption

Explains causes of high fuel consumption and how to fix them.

Engine Overheating Causes

Lists causes and remedies for engine overheating issues.

Sudden Coolant Drop

Addresses sudden coolant loss and potential causes.

Engine Removal and Refitting

Vehicle Preparation for Engine Removal

Steps to prepare the vehicle and disconnect components before engine removal.

Engine Mounting Unit Details

Details the engine mounting components and their arrangement.

Engine Dismantling Steps

Outlines the process for dismantling various engine components.

Removing Crankshaft Sprocket and Flywheel

Describes the procedure for removing the crankshaft sprocket and flywheel.

Engine Reassembly Procedure

Provides general guidance for reassembling the engine after overhaul.

Fitting Crankshaft Main Bearings and Thrust Washers

Details the installation of crankshaft main bearing shells and thrust washers.

Checking Crankshaft Endfloat

Explains how to check and adjust crankshaft endfloat.

Fitting Crankshaft Rear Oil Seal Housing

Describes the process of installing the crankshaft rear oil seal housing.

Fitting Pistons with Rings

Guides on installing pistons with rings using a compressor.

Cylinder Head Gasket Replacement

Emphasizes using a new cylinder head gasket and its preparation.

Cylinder Head Bolt Tightening Sequence

Provides the correct sequence and torque for tightening cylinder head bolts.

Aligning Timing Marks

Details how to align timing marks on the crankshaft sprocket and cylinder block.

Camshaft Sprocket and Bearing Housing Installation

Explains fitting the camshaft sprocket and bearing housing.

Camshaft Bearing Housing Nuts Tightening

Shows the tightening sequence for camshaft bearing housing nuts.

Camshaft Lobes and Valve Levers Adjustment

Covers adjusting clearance between camshaft lobes and valve levers.

Refitting Camshaft Cover and Oil Pump

Details refitting the camshaft cover and the oil pump.

Cylinder Block

Engine Run-in After Overhaul

Outlines the procedure for running in an engine after overhaul.

Cylinder Block General Description

Describes the basic sizes and material of the cylinder block.

Cylinder Block Inspection and Repair

Details how to inspect for cracks, leaks, and measure flatness.

Cylinder Repair and Wear Check

Explains how to check cylinder wear and prepare for repair.

Basic Cylinder Block Sizes

Illustrates basic dimensions and classes of the cylinder block.

Cylinder Size Class Engraving

Shows where the cylinder size class is engraved on the block.

Pistons and Connecting Rods

Cylinder Wear and Piston Selection

Discusses cylinder wear limits and how to select pistons for proper fit.

Piston and Connecting Rod General Description

Provides basic sizes and manufacturing details for pistons and connecting rods.

Piston and Connecting Rod Markings

Explains markings on pistons and connecting rods for identification and orientation.

Connecting Rod Classification and Weight

Details connecting rod classification by weight and paint markings.

Selecting Piston to Cylinder Clearance

Specifies design and wear clearances for piston-to-cylinder fit.

Piston and Connecting Rod Dismantling

Guides on how to dismantle pistons and connecting rods, including bolt care.

Piston Ring Installation Order

Outlines the correct order and gap positioning for installing piston rings.

Crankshaft and Flywheel

Piston Ring-to-Groove and Gap Checks

Details how to check piston ring clearances and gaps.

Crankshaft Design Description

Explains the construction of the crankshaft, including bearing types and journals.

Flywheel Centering and Positioning

Describes how the flywheel is centered and its positioning mark.

Crankshaft Inspection and Overhaul

Covers checking crankshaft run-out, journal wear, and oil seals.

Bearing Shells and Plastigage Measurement

Explains how to check bearing clearances using Plastigage.

Big-End Bearing Running Clearance

Details how to measure and interpret big-end bearing running clearances.

Flywheel Interference and Run-out Checks

Guides on checking starter ring interference and flywheel run-out.

Cylinder Head and Valve Gear

Valves, Guides, and Seats Description

Describes the basic dimensions and components of valves, guides, and seats.

Valve Train Operation

Explains how the camshaft operates the valves through levers and adjuster bolts.

Valve Clearance Adjustment Procedure

Details the step-by-step process for adjusting valve clearances.

Valve Clearance Adjustment Table

Provides a table for adjusting valve clearances based on crankshaft angle and cylinder.

Cylinder Head Removal and Refitting

Outlines the procedure for removing and reinstalling the cylinder head.

Cylinder Head Dismantling and Reassembly

Guides on dismantling specific parts of the cylinder head and its reassembly.

Cylinder Head Inspection and Overhaul

Details how to clean, inspect for cracks, and test cylinder head tightness.

Valve Seats Refacing

Explains how to recut valve seats and the tools used.

Intake and Exhaust Valve Seat Profiles

Illustrates the profiles for intake and exhaust valve seats.

Regrinding Valve Seat Working Chamfer

Describes the process and tools for regrinding valve seat working chamfers.

Valves and Valve Guides Check

Guides on checking valves for damage and valve guide-to-stem clearance.

Valve Spring Checking

Explains how to check valve springs for cracks and proper tension.

Camshaft and Timing Gear

Lever Spring and Cylinder Head Bolt Checks

Covers checking lever springs and cylinder head bolt length.

Valve Rocker Levers Inspection

Details how to inspect valve rocker levers for wear and damage.

Camshaft and Bearing Housing Design

Describes the camshaft and its aluminium bearing housing.

Camshaft Operation and Chain Drive

Explains how the camshaft is operated via the crankshaft sprocket and chain.

Chain Tensioner Adjustment

Details how to adjust the camshaft timing chain tensioner.

Camshaft Inspection

Covers inspection of camshaft journals and lobe surfaces for wear.

Camshaft Bearing Housing Inspection

Guides on checking camshaft bearing housing for clearance and cracks.

Chain Tensioner and Shoe Check

Details inspection of the chain tensioner, shoe, and damper.

Camshaft Timing Chain Wear Check

Explains how to check the camshaft timing chain for wear and length.

Cooling System

Coolant Level and Density Check

Describes how to check coolant level and density, including warnings.

Coolant Change Procedure

Outlines the steps for changing the engine coolant.

Water Pump Belt Tension Adjustment

Explains how to check and adjust the water pump drivebelt tension.

Coolant Pump Dismantling and Reassembly

Details the process of dismantling, inspecting, and reassembling the coolant pump.

Thermostat Testing

Explains how to test the thermostat's functionality.

Radiator Removal and Leak Test

Guides on removing the radiator and checking for leaks.

Radiator Repair

Describes how to repair damaged aluminium tubes in the radiator.

Lubrication System

Engine Oil Change Procedure

Details the steps for changing engine oil and the oil filter.

Oil Pump Components and Dimensions

Shows basic dimensions of oil pump components.

Oil Pump Removal and Refitting

Outlines the steps for removing and reinstalling the oil pump.

Oil Pump Dismantling and Reassembly

Details the process of taking apart and putting back together the oil pump.

Oil Pump Gear and Clearance Checks

Explains how to check gear backlash, radial play, and axial clearance.

Oil Pump Shaft and Drive Gears Inspection

Covers inspection of the oil pump shaft and drive gears.

Oil Pump Shaft Bushes Check

Details how to check and replace oil pump shaft bushes.

Crankcase Emission Ventilation System

Describes the crankcase ventilation system and its flushing procedure.

Fuel System

Air Cleaner and Temperature Regulator Removal

Guides on removing the air cleaner and temperature regulator.

Fuel Tank Removal and Cleaning

Outlines the procedure for removing, cleaning, and inspecting the fuel tank.

Fuel Pump Inspection

Explains how to inspect the fuel pump for faults and check fuel delivery.

Fuel Tank and Pipeline Components

Illustrates fuel tank and pipeline associated components.

Fuel Pump Components Diagram

Provides a diagram of the fuel pump components.

Refitting and Adjusting Fuel Pump

Details the correct fitting and pushrod projection adjustment for the fuel pump.

Carburettor

Carburettor General Description

Describes the type and features of the fitted carburettor.

Carburettor Specifications Table

Lists parameters and specifications for the 21073-1107010 carburettor.

Main Metering System Diagram

Illustrates the main metering system of the carburettor.

Idling and Air Correction Systems Diagram

Shows the idling and air correction systems of the carburettor.

Part Throttle and Full Throttle Enrichment

Explains the operation of part throttle enrichment and full throttle enrichment systems.

Accelerator Pump Operation

Describes the function and operation of the accelerator pump.

Choke Control Unit Operation

Explains the operation of the choke control unit and its adjustments.

Carburettor Removal and Refitting

Guides on removing and refitting the carburettor, including warnings.

Carburettor Dismantling Steps

Outlines the initial steps for dismantling the carburettor.

Carburettor Cover Components

Lists and illustrates the components of the carburettor cover.

Carburettor Housing Dismantling

Details the process of dismantling the carburettor housing.

Carburettor Float Components Check

Guides on cleaning and inspecting carburettor float components.

Carburettor Cover Cleaning and Inspection

Details cleaning and inspecting the carburettor cover.

Choke Control Unit Cleaning

Explains how to clean choke control unit components.

Carburettor Housing Cleaning and Inspection

Covers cleaning and inspecting the carburettor housing.

Setting Fuel Level in Float Barrel

Describes how to check and adjust the fuel level in the float barrel.

Carburettor Reassembly

Provides guidance for reassembling the carburettor with special attention.

Carburettor Adjustment and Checks

Details adjustments and checks for carburettor components like choke and throttle.

Exhaust Gas Recirculation System

EGR System Description

Describes the EGR system components and their function.

Checking EGR System Operation

Guides on checking the operation of the EGR valve and thermo-vacuum switch.

Exhaust System

Exhaust System Components and Connections

Describes the exhaust manifold, pipes, and silencers.

Vaz VAZ-21213 Specifications

General IconGeneral
BrandVaz
ModelVAZ-21213
CategoryAutomobile
LanguageEnglish

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