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Vaz 21213 - User Manual

Vaz 21213
222 pages
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VAZ VEHICLES
VAZ-21213, VAZ-21214, VAZ-21214-20, VAZ-21215
REPAIR MANUAL

Table of Contents

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Summary

Section 1. General Data

Section 2. Engine

Fault diagnosis

Troubleshooting common engine issues including starting, idling, power, and overheating problems.

Engine - removal and refitting

Procedure for engine removal and refitting, involving draining fluids and disconnecting components.

Engine - dismantling

Step-by-step guide for engine dismantling, covering ancillaries, clutch, and internal parts.

Cylinder block

Inspection and repair of the cylinder block, including crack detection, leak testing, and bore measurement.

Pistons and connecting rods

General description, selection, dismantling, and reassembly of pistons and connecting rods.

Crankshaft and flywheel

Inspection and overhaul of crankshaft and flywheel, including journal regrinding and bearing checks.

Cylinder head and valve gear

Description, adjustment, and repair of the cylinder head and valve train components.

Chapter 3. Power train

Clutch

Design, inspection, and adjustment of the clutch system, including removal and refitting.

Gearbox

Gearbox design, fault diagnosis, removal, refitting, dismantling, and reassembly procedures.

Chapter 4. Wheel suspensions

Fault diagnosis

Troubleshooting suspension issues like noise, alignment problems, wandering, shimmy, stiffness, and balljoint gaps.

Front suspension

Inspection and replacement of front suspension components, including alignment procedures.

Rear suspension

Removal, refitting, and inspection of rear suspension components, including springs and shock absorbers.

Chapter 5. Steering

Fault diagnosis

Troubleshooting steering issues such as free play, stiffness, noise, shimmy, wandering, instability, and oil leaks.

Steering - inspection, check and adjustment

General inspection, checking, and adjustment of the steering system, including tie-rod balljoints and worm bearings.

Chapter 6. Braking system

Fault diagnosis

Diagnosing braking system faults including insufficient efficiency, spontaneous braking, incomplete release, and noise.

Inspection and adjustment

Inspecting and adjusting brake pipelines, connections, pedal travel, servo unit, and pressure regulator.

Front brakes

Design, removal, refitting, and reassembly of front brakes, including disc runout and pad replacement.

Rear brakes

Removal, dismantling, and refitting of rear brakes, including wheel cylinders and drums.

Chapter 7. Electrical system

Wiring and fuses

Overview of the electrical system, including wiring diagrams, fuse protection, and colour codes.

Alternator

Alternator specifications, testing procedures, and overhaul instructions.

Starter motor

Starter motor specifications, fault diagnosis, bench testing, and overhaul procedures.

Ignition system

Description of the ignition system, fault diagnosis, timing adjustment, and component testing.

Instruments

Description of the instrument cluster and fault diagnosis for gauges, warning lights, and senders.

Chapter 8. Bodywork

Bodywork - repair

General procedures for bodywork repair, including damages and deformed surfaces.

Paintwork

Recommendations for paintwork maintenance, polishing, and respraying.

Bodywork corrosion protection

Protecting bodywork against corrosion using rust inhibitors and sealants.

Door

Procedures for removing, refitting, dismantling, reassembling, and aligning the front door.

Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment

VAZ-21214 vehicle

Description of the VAZ-21214 vehicle with a 1.7-L engine and Central Fuel Injection.

Engine repair - description

Overview of engine repair procedures, focusing on fuel injection systems.

Central Injection Unit

Procedures for removing, refitting, dismantling, and reassembling the central injection unit.

Fuel supply pressure - checking

Checking fuel supply pressure, including fuel delivery lines, pump, and regulator.

Electric fuel pump

Procedures for removing and refitting the electric fuel pump.

Cooling system

Description of the cooling system, including fans and coolant checks.

Steering with BREED SRS-40 driver’s airbag in the steering wheel

Design description of the SRS-40 airbag system, its components, and activation.

ATTACHMENTS

Attachment 1

Table of torque specifications for various engine, clutch, transmission, axle, suspension, steering, braking, electrical, and bodywork components.

Attachment 3

Adjustment and checking DATA

Table of adjustment and checking data for engine, cooling, fuel, brake, and steering systems.

Attachment 4

Fuel, lubricants and fluids

Table listing required fuel, lubricants, and fluids for various vehicle locations and systems.

Vaz 21213 Specifications

General IconGeneral
BrandVaz
Model21213
CategoryAutomobile
LanguageEnglish

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