Vaz 21213 - Table of Contents

2
Contents
Section 1. General data..........................................................4
Section 2. Engine ..................................................................7
Engine - removal and refitting..........................................12
Cylinder block ..................................................................19
Inspection and repair..................................................19
Pistons and connecting rods ...........................................21
Selecting piston to cylinder ........................................23
Dismantling and reassembly......................................23
Crankshaft and flywheel ..................................................24
Design description......................................................24
Inspection and overhaul.............................................24
Cylinder head and valve gear..........................................26
General description ....................................................26
Valve clearance adjustment .......................................27
Cylinder head - removal and refitting.........................28
Cylinder head - dismantling and reassembly............28
Camshaft and timing gear ...............................................32
Cooling system ...............................................................34
Lubrication system...........................................................38
Fuel system .....................................................................42
Carburettor.......................................................................46
Exhaust gas recirculation system....................................55
Exhaust system ...............................................................46
Chapter 3. Power train.........................................................57
Clutch ..............................................................................57
Gearbox...........................................................................64
Transfer box ....................................................................73
Drive line .........................................................................80
Rear axle.........................................................................84
Front axle ........................................................................96
Chapter 4. Wheel suspensions ...........................................100
Front suspension...........................................................102
Rear suspension............................................................110
Chapter 5. Steering ...........................................................115
Steering - inspection, check and adjustment ................116
Steering mechanism......................................................118
Chapter 6 Braking system..................................................121
Front brakes ..................................................................128
Rear brakes...................................................................130
Handbrake.....................................................................134
ëhapter 7. Electrical system...............................................135
Wiring and fuses ...........................................................135
Battery...........................................................................136
Alternator.......................................................................140
Starter motor .................................................................146
Ignition system ..............................................................149
Lighting and signalling...................................................156
Windscreen wiper/washer .............................................159
Instruments....................................................................163
Chapter 8. Bodywork.........................................................167
Bodywork - repair .........................................................169
Paintwork.......................................................................172
Door...............................................................................176
Bonnet, bumpers...........................................................179
Bodywork glazing and windscreen washers .................180
Instrument panel, seats.................................................181
Heater unit.....................................................................183
Chapter 9. VAZ-21213 vehicle modifications, alternative and addi-
tional equipment...............................................................185
VAZ-21214 vehicle ........................................................185
Engine repair - description ............................................185
Central Injection Unit.....................................................186
VAZ-21214-20 vehicle...................................................189
Engine 21214-10...........................................................190
VAZ-21215-10 vehicle...................................................197
Cooling system..............................................................200
Lubrication system ........................................................202
Fuel system...................................................................202
Exhaust emission system..............................................203
Electrical system ...........................................................203
Steering with BREED «SRS-40»
driver’s airbag in the steering wheel ............................209
Attachments.....................................................................212
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