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VBG 795V User Manual

VBG 795V
16 pages
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VBG 795V
2005-04-19 38-134800k
9a. Bar spacer washers 4 mm
9b. Bar spacer washer 10 mm
10. Bearing plate, outer
11. Rubber bearing
12. Coupling jaw
13. Mechanism
14. Guiding funnel
1. Nut cover
2. Castellated nut
3. Split pin
4. Bearing plate, inner
5. Bolt kit
6. Rubber bearing
7. Drawbeam sleeve
8. Bushing
General
VBG 795 V, part no.: 09-052000
The VBG 795V coupling is designed for centre axle
trailers, full trailers with boggiefront axles and dollys
that use a Ø 57.5 mm drawbar eye as per the VBG
standard.
The coupling should be mounted to a drawbeam which
fulfi ls the requirements of ISO 3584 cat. 3. The web
thick-ness in the middle of the drawbeam must be 13-
30 mm with an inner clearance of at least 160 mm.
It is
easiest to mount it to a VBG drawbeam, all of which
meet these requirements.
The coupling has a high-quality corrosion resistance
through electrolytic pre-treatment and a top-coat with
very high wear resistance. To maintain the high quality
of the surface treatment, VBG recommend that no
futher paint is added to the coupling. If the coupling is
over-painted, you run the risk of operational problems,
a sticking signal/indicator pin or that important informa-
tion is overpainted. Moving parts, plates and
decals must all be thoroughly covered if the coupling
is repainted.
Identify all parts before installation. Installation shall be
done in a proper and competent manner. Always follow
the instructions.
All directives and instructions should be kept in the
vehicle for future service and maintenance.
Contents
Mounting instructions ........................ 2
Safety check ......................................6
Service – maintenance ......................9
Driver instructions ...........................12
Spare parts list Power actuator .......16
Spare parts list VBG 795V ...............17
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VBG 795V Specifications

General IconGeneral
BrandVBG
Model795V
CategoryAutomobile Accessories
LanguageEnglish

Summary

Mounting Instructions

Mounting Drawbeam Sleeve

Instructions for mounting the drawbeam sleeve with screws and washers.

Mounting the Coupling Assembly

Details lubricating and fitting coupling parts, including washers and castellated nut.

Initial Function Check

Refers to carrying out a function check on page 5.

Weekly Safety Checks

Operational Function Verification

Details checks for coupling bolt movement, handle, and indicator pin operation.

Continued Safety Checks

Service and Maintenance

Component Wear Limit Specifications

Lists maximum/minimum dimensions for various coupling parts.

Continued Service Procedures

Driver Instructions - Uncoupling

Uncoupling Without Power Actuator

Step-by-step guide for uncoupling without a power actuator.

Driver Instructions - Coupling

Coupling Without Power Actuator

Step-by-step guide for coupling without a power actuator.

Uncoupling Procedure

General Uncoupling Steps

Steps for uncoupling, including handle operation and trailer disconnection.

Coupling Procedure

Trailer Coupling and Securing

Steps for coupling the trailer, including checking signal pin and warning lamps.