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PCMS-1500LP
VER-MAC PCMS-1500LP User Manual
64 pages
Manual
Specs
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PCMS Operations,
Safety and
Maintenance Manual
List of Revisions
Date
V
ersion
Revision
2011/07/
07
1.0
Original
2014/04
1.1
New warranty statement
2014/11
1.2
Suggested recharging times added
2015-
03
1.3
Outrigger maintenance added
2015/01
2.0
SmartDocs started, hitches maintenance updated
2016/
10
2.1
New template, added info on sealed batteries.
2017/07
3
.0
RC models
2018-
02
3.1
Added appendix for telescopic camera.
2
Table of Contents
Table of Contents
6
Overview
9
About Your Portable Changeable Message Sign Model
9
Safety and Warning Information
9
Maintenance
10
Troubleshooting
11
About Replacement Parts
11
About Maximum Speeds
11
Pre-Towing and Work Site Inspections
12
Walk-Around Inspection of PCMS Unit
12
Work Site Inspection (before PCMS Unit Setup)
14
Unit Deployment and Removal
15
Trailer Deployment
15
Setup and Adjustment of Signboard and Solar Array
16
Ballast
16
Messages
16
Takedown of Signboard and Solar Array
17
Trailer Removal
17
Trailer Maintenance
18
Safety and Instructions Stickers
18
Pre-Maintenance Procedure
18
Trailer Structure
19
Jacks
19
Trailer Lights and Reflectors
20
PCMS Unit Hardware and Fasteners
21
Tires and Rims
22
Trailer Tire Wear Diagnostic Chart
22
Replacement Tires and Rims
23
Lug Nuts on Wheel
23
Tire and Rim Periodic Maintenance
24
Axles and Suspension
25
Axle Periodic Maintenance
25
Brakes and Breakaway Systems
26
Electric Brakes
26
Hydraulic Surge Brakes
27
Manual Brake on the Trailer
29
No Independent Trailer Braking System
29
Breakaway System
30
Safety Chains
31
Brakes and Breakaway System Periodic Maintenance
32
Coupler/Hitch
33
Pintle Hook and Lunette Ring Combination
33
Ball Coupler/Hitch
33
Coupler/Hitch Periodic Maintenance
34
Mast Maintenance
35
Mast Periodic Maintenance
35
Hydraulic Lift System for Mast
35
Reversible Hand Winch System for Mast
36
Signboard
39
Sign Brake
39
Photocells
39
Radar Device
40
Sign Display
40
Signboard Exterior Periodic Maintenance
40
Signboard Interior Periodic Maintenance
42
Solar Array
43
Solar Panels
43
Orientation and Tilt
43
Care and Cleaning of Solar Panels
44
Replacement Solar Panels
44
Solar Array Periodic Maintenance
44
Battery Bank
46
First Aid Procedures
47
Deep-Cycle Battery Maintenance
48
Sealed Battery Maintenance
51
Suggested Recharging Times
51
Charging with an External Charger
52
Charging the Batteries with the Onboard Charger
53
Replacement Batteries
53
Battery Bank Periodic Maintenance
54
Controller Cabinet
55
Solar Regulator
55
Controller Cabinet Periodic Maintenance
57
Appendix A - Full Brake Maintenance
58
Full Brake Maintenance (Hydraulic and Electric Systems)
58
Appendix B - Safety Warning and Instructions Stickers
59
Appendix C - Setup and Takedown for a Telescopic Camera
61
Trailer Deployment
61
Solar Panels and Camera Setup
61
Sign Case Setup
61
Sign Case Takedown
62
Solar Panels and Camera Takedown
62
Positioning Unit for Transport
62
Safety Stickers for the Camera Option
63
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VER-MAC PCMS-1500LP Specifications
General
Model
PCMS-1500LP
Power Source
Solar/Battery
Operating Temperature
-20°C to 60°C
Camera Resolution
Not applicable
Operating Voltage
12V
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