VER-MAC PCMS-548 - User Manual

PCMS Operations,
Safety and
Maintenance Manual
List of Revisions
Date
Version
Revision
2011/07/07
1.0
Original
2014/04
1.1
New warranty statement
2014/11
1.2
Suggested recharging times added
2015-03
1.3
Outrigger maintenance added
2015/01
2.0
SmartDocs started, hitches maintenance updated
2016/10
2.1
New template, added info on sealed batteries.
2017/07
3.0
RC models
2018-02
3.1
Added appendix for telescopic camera.

VER-MAC PCMS-548 Specifications

General

Brand	VER-MAC
Model	PCMS-548
Category	Automobile Accessories
Language	English

Summary

1 Overview

1.3 Maintenance

Guide to equipment care, focusing on preventive tasks and rust removal.

1.4 Troubleshooting

Information needed when contacting support for troubleshooting PCMS units.

2 Pre-towing and Work Site Inspections

2.1 Walk-Around Inspection of PCMS Unit

2.2 Work Site Inspection (before PCMS Unit Setup)

Checking site location and conditions for effective PCMS unit setup and operation.

3 Unit Deployment and Removal

3.1 Trailer Deployment

Step-by-step guide for deploying the trailer and positioning it for setup.

3.2 Setup and Adjustment of Signboard and Solar Array

Instructions for setting up and adjusting the signboard and solar array.

3.5 Takedown of Signboard and Solar Array

Procedure for safely taking down the signboard and solar array.

3.6 Trailer Removal

Steps for removing the trailer and attaching it to the tow vehicle.

4 Trailer Maintenance

4.2 Pre-Maintenance Procedure

4.4 Jacks

5 Tires and Rims

5.3 Lug Nuts on Wheel

6 Axles and Suspension

6.1 Axle Periodic Maintenance

7 Brakes and Breakaway Systems

7.1 Electric Brakes

Operation and maintenance of the electric brake system on PCMS trailers.

7.2 Hydraulic Surge Brakes

Operation and maintenance of the hydraulic surge brake system.

7.3 Manual Brake on the Trailer

7.5 Breakaway System

Functionality and maintenance of the trailer breakaway system.

7.7 Brakes and Breakaway System Periodic Maintenance

8 Coupler;Hitch

8.1 Pintle Hook and Lunette Ring Combination

8.2 Ball Coupler;Hitch

9 Mast Maintenance

9.1 Mast Periodic Maintenance

9.2 Hydraulic Lift System for Mast

Operation and maintenance of the hydraulic system for raising/lowering the mast.

9.3 Reversible Hand Winch System for Mast

10 Signboard

10.1 Sign Brake

Operation and adjustment of the signboard brake.

11 Solar Array

11.1 Solar Panels

11.2 Orientation and Tilt

Procedure for orienting and tilting solar panels for optimal power generation.

12 Battery Bank

12.1 First Aid Procedures

12.2 Deep-cycle Battery Maintenance

Preventive maintenance for deep-cycle batteries to ensure longevity.

12.3 Sealed Battery Maintenance

Procedures for validating the state of charge for sealed batteries.

12.5 Charging with an External Charger

12.6 Charging the Batteries with the Onboard Charger

13 Controller Cabinet

13.1 Solar Regulator

Information on solar regulator maintenance, LED status, and modes.

14 Appendix A - Full Brake Maintenance

14.1 Full Brake Maintenance (Hydraulic and Electric Systems)

Annual procedure for full maintenance of hydraulic and electric braking systems.

16 Appendix C - Setup and Takedown for a Telescopic Camera

16.1 Trailer Deployment

Procedure for deploying the trailer for setup with a telescopic camera.

16.2 Solar Panels and Camera Setup

Steps to set up solar panels and camera, preventing collisions.

16.3 Sign Case Setup

Instructions for setting up the sign case.

16.4 Sign Case Takedown

Procedure for safely taking down the sign case.

16.5 Solar Panels and Camera Takedown

Steps for taking down solar panels and camera to prevent damage.

16.6 Positioning Unit for Transport

Procedure for positioning the unit for safe transport.