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VER-MAC PCMS Series User Manual

VER-MAC PCMS Series
64 pages
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PCMS Operations,
Safety and
Maintenance Manual
List of Revisions
Date
Version
Revision
2011/07/07
1.0
Original
2014/04
1.1
New warranty statement
2014/11
1.2
Suggested recharging times added
2015-03
1.3
Outrigger maintenance added
2015/01
2.0
SmartDocs started, hitches maintenance updated
2016/10
2.1
New template, added info on sealed batteries.
2017/07
3.0
RC models
2018-02
3.1
Added appendix for telescopic camera.

Table of Contents

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VER-MAC PCMS Series Specifications

General IconGeneral
BrandVER-MAC
ModelPCMS Series
CategoryAutomobile Accessories
LanguageEnglish

Summary

Warranty Statement

Warranty Limitations

Conditions and restrictions under which the warranty is valid.

Warranty Exclusions

Circumstances and product conditions not covered by the warranty.

Repair or Replacement Policy

Defines Ver-Mac's approach to repairing or replacing defective equipment.

Claim Procedure

Steps required for initiating and processing a warranty claim.

End User Responsibilities

Outlines the obligations of the end-user regarding product usage and payment.

Overview of PCMS Units

Portable Changeable Message Sign Models

Details on various Ver-Mac PCMS models, including specifications and features.

Safety and Warning Information

Essential safety precautions and warnings for PCMS unit operation.

PCMS Unit Maintenance

Importance and general approach to maintaining PCMS equipment.

Troubleshooting PCMS Units

Guidance for diagnosing and resolving issues with PCMS units.

Replacement Parts Information

Information on how to identify and obtain correct replacement parts.

Maximum Towing Speeds

Recommended maximum speeds for towing PCMS trailers.

Pre-towing and Work Site Inspections

Walk-Around Inspection of PCMS Unit

Procedure for conducting a visual inspection of the PCMS unit.

Walk-Around Checklist

A checklist for performing pre-towing visual and functional checks.

Work Site Inspection Before Setup

Ensuring the work site is suitable and safe for PCMS unit setup.

Unit Deployment and Removal Procedures

Trailer Deployment Steps

Step-by-step guide for deploying the PCMS trailer.

Signboard and Solar Array Setup

Instructions for setting up the signboard and solar array.

Ballast Requirements

Information on using ballast for trailer stabilization.

Displaying Messages

Methods for displaying messages on the PCMS unit.

Signboard and Solar Array Takedown

Procedure for safely taking down the signboard and solar array.

Trailer Removal Steps

Step-by-step guide for removing the PCMS trailer.

Trailer Maintenance Guidelines

Safety and Instructions Stickers

Locating and maintaining safety and instructional decals on the trailer.

Pre-Maintenance Stabilization Procedure

Steps to stabilize the trailer before performing maintenance.

Trailer Structure Maintenance

Periodic checks and maintenance for the trailer's structural components.

Jacks Operation and Maintenance

Information on using and maintaining the trailer's support jacks.

Jacks Periodic Maintenance

Scheduled maintenance tasks for the trailer jacks.

Trailer Lights and Reflectors

Overview of trailer lighting and reflector systems.

Replacement Light Bulbs

Guidance on replacing trailer light bulbs.

Lights and Reflector Periodic Maintenance

Scheduled maintenance for trailer lights and reflectors.

PCMS Unit Hardware and Fasteners

Information on hardware and fasteners used on the PCMS unit.

Replacement Hardware and Fasteners

Guidelines for replacing PCMS unit hardware and fasteners.

Hardware and Fastener Periodic Maintenance

Scheduled maintenance for PCMS unit hardware and fasteners.

Tires and Rims Maintenance

Trailer Tire Wear Diagnostic Chart

Diagnosing tire wear patterns and their causes on the trailer.

Replacement Tires and Rims

Recommendations for replacing trailer tires and rims.

Lug Nuts on Wheel

Proper torque procedures for wheel lug nuts.

Tire and Rim Periodic Maintenance

Scheduled maintenance for trailer tires and rims.

Axles and Suspension Maintenance

Axle Periodic Maintenance

Scheduled maintenance checks for the trailer axles.

Brakes and Breakaway Systems

Electric Brakes Operation

Details on how Ver-Mac electric brake systems function.

Testing Electric Brakes

Procedures for testing the functionality of electric trailer brakes.

Electric Brake Maintenance

Scheduled maintenance for electric brake systems.

Hydraulic Surge Brakes

Explanation of how Ver-Mac hydraulic surge brake systems operate.

Testing Hydraulic Surge Brakes

Procedures for testing the hydraulic surge brake system.

Hydraulic Surge Brake Maintenance

Scheduled maintenance for hydraulic surge brake systems.

Manual Brake on the Trailer

Description of the manual handbrake system on trailers.

No Independent Trailer Braking System

Information on trailers relying solely on tow vehicle brakes.

Breakaway System Operation

How the trailer breakaway system functions to stop the trailer.

Replacement Breakaway Cable

Guidance on correctly replacing a breakaway cable.

Safety Chains

Importance and proper use of safety chains when towing.

Replacement Safety Chains

Guidelines for selecting and replacing safety chains.

Brakes and Breakaway System Periodic Maintenance

Scheduled maintenance for all brake and breakaway system components.

Coupler and Hitch Systems

Pintle Hook and Lunette Ring Combination

Details on the pintle hook and lunette ring coupling system.

Ball Coupler/Hitch

Information on the optional 2" ball coupler system.

Coupler/Hitch Periodic Maintenance

Scheduled maintenance for coupler and hitch components.

Mast Maintenance Procedures

Mast Periodic Maintenance

Scheduled checks and maintenance for the trailer mast.

Hydraulic Lift System for Mast

Information on the hydraulic system used for raising and lowering the mast.

Raising and Lowering the Mast (Hydraulic)

Step-by-step instructions for operating the hydraulic mast system.

Lowering Mast with Hydraulic Bypass Valve

Procedure for lowering the mast using the hydraulic bypass valve.

Raising Mast with Manual Hand Pump

Instructions for raising the mast using an optional manual hand pump.

Reversible Hand Winch System for Mast

Details on the manual winch system for mast operation.

Raising Mast with Hand Winch

Step-by-step guide for raising the mast using the hand winch.

Lowering Mast with Hand Winch

Step-by-step guide for lowering the mast using the hand winch.

Replacement Winch Cable

Guidelines for replacing the winch cable.

Reversible Hand Winch Periodic Maintenance

Scheduled maintenance for the reversible hand winch system.

Signboard Operations and Maintenance

Sign Brake Operation

How to engage, disengage, and adjust the signboard brake.

Photocell Functionality

Understanding and maintaining photocells for light detection.

Radar Device

Information about the speed radar device attached to the sign case.

Sign Display Testing

Procedures for testing the functionality of the sign display.

Signboard Exterior Periodic Maintenance

Scheduled maintenance checks for the exterior of the signboard.

Signboard Interior Periodic Maintenance

Scheduled maintenance checks for the interior of the signboard.

Solar Array Management

Solar Panel Operation

Safety precautions and basic information about solar panels.

Solar Array Orientation and Tilt

Optimizing solar array performance through correct orientation and tilt.

Care and Cleaning of Solar Panels

Procedure for cleaning and maintaining solar panels.

Replacement Solar Panels

Guidelines for selecting and replacing solar panels.

Solar Array Periodic Maintenance

Scheduled maintenance checks for the solar array components.

Battery Bank Management

First Aid Procedures for Battery Acid

Emergency procedures in case of contact with battery electrolyte.

Deep-cycle Battery Maintenance

Preventive maintenance for deep-cycle batteries.

Battery Fluid Level Check

Procedure for checking and maintaining battery fluid levels.

Battery Charging and Testing

Methods for charging and testing the condition of PCMS batteries.

Check Battery Voltage

How to measure battery voltage to determine charge status.

Hydrometer Test for Batteries

Using a hydrometer to measure battery electrolyte specific gravity.

Sealed Battery Maintenance

Maintenance procedures for sealed battery types.

Validating Battery State of Charge (SOC)

Methods to determine the state of charge for sealed batteries.

Suggested Recharging Times

Guidelines for recharging PCMS batteries with specific chargers.

Charging with an External Charger

Instructions for using external battery chargers with PCMS units.

Charging with Onboard Charger

Procedure for charging PCMS batteries using the onboard charger.

Replacement Batteries

When and how to replace PCMS unit batteries.

Battery Bank Periodic Maintenance

Scheduled maintenance for the entire battery bank.

Controller Cabinet Maintenance

Solar Regulator Functionality

Checking and understanding the solar regulator's LED status and function.

Controller Cabinet Periodic Maintenance

Scheduled checks for all connections, cables, devices, and seals.

Appendix A: Full Brake Maintenance

Full Brake Maintenance (Hydraulic/Electric)

Annual procedure for full brake maintenance on trailers.

Appendix C: Setup and Takedown for Telescopic Camera

Trailer Deployment for Camera Setup

Steps for deploying the trailer to prepare for camera system setup.

Solar Panels and Camera Setup

Procedure for setting up solar panels and camera to avoid collision.

Sign Case Setup

Steps for setting up the sign case and aligning it for operation.

Sign Case Takedown

Procedure for taking down and securing the sign case.

Solar Panels and Camera Takedown

Procedure for safely taking down solar panels and camera.

Positioning Unit for Transport

Steps to prepare the unit for safe transport.

Safety Stickers for Camera Option

Identification and location of safety stickers related to the camera option.

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