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VER-MAC Pro PCMS-1500 Series - User Manual

VER-MAC Pro PCMS-1500 Series
66 pages
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Trailer-Mounted Message Signs
PCMS-1500 PRO Series, PCMS-1210 PRO Series, PCMS-3812 PRO Series
PCMS-1500 PRO Series PCMS-1210 PRO Series
PCMS-3812 PRO Series
Manual part number: MAN-152
Operation, Safety and Maintenance Manual

Table of Contents

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Summary

Overview of PRO Series Message Signs

PRO Series Model Information

Details about different PRO Series Portable Changeable Message Sign models, including display specifications.

Safety and Warning Guidelines

Essential safety precautions, DANGER, WARNING, and CAUTION indicators for operating PCMS units.

Maintenance and Troubleshooting

Guide to equipment care, benefits of routine maintenance, and troubleshooting contact information.

Replacement Parts and Maximum Speeds

Information on ordering replacement parts and recommended maximum towing speeds for PCMS units.

Tandem Towing and Long-Term Storage

Guidelines and precautions for tandem towing and procedures for long-term storage of PCMS units.

Pre-Towing and Work Site Inspections

Walk-Around Inspection Checklist

Procedure for performing a visual inspection of the PCMS unit before moving or operating.

Work Site Verification Checklist

Ensuring the work site location and conditions are suitable for PCMS unit setup and operation.

Unit Deployment and Removal Procedures

Trailer Deployment Steps

Detailed steps for deploying the trailer for PCMS-1210/1500 and PCMS-3812 models.

Setup Procedures for PCMS Units

Instructions for setting up the sign case and solar panels for different PCMS models.

Ballast and Message Display

Guidance on adding ballast for stability and displaying messages on the PCMS unit.

Takedown and Trailer Removal

Procedures for taking down the sign case and removing the trailer from the work site.

Trailer Maintenance Guidelines

Safety Stickers and Pre-Maintenance Checks

Importance of safety decals and essential steps before performing maintenance.

Trailer Structure and Jack Maintenance

Periodic maintenance for trailer frame, welds, links, pivot points, fenders, mast, and jacks.

Lights, Hardware, and Fastener Maintenance

Maintenance of trailer lights, reflectors, unit hardware, and fasteners.

Tires and Rims Maintenance

Tire Wear and Replacement

Diagnostic chart for tire wear patterns and guidelines for replacing tires and rims.

Lug Nuts and Periodic Tire;Rim Care

Proper torque for lug nuts, wheel safety, and periodic maintenance for tires and rims.

Axles and Suspension Maintenance

Axle Periodic Maintenance

Periodic inspection and maintenance of axle beams, springs, suspension parts, and hangers.

Brakes and Breakaway Systems

Electric Brake System Details

Operation and testing of the electric brake system, including safety switch functionality.

Hydraulic Surge Brake System

Operation, testing, and maintenance of the hydraulic surge brake system.

Manual, Independent, and Breakaway Systems

Details on manual brakes, lack of independent braking, and breakaway system components and function.

Safety Chains and Periodic Maintenance

Proper rigging and replacement of safety chains, plus periodic maintenance for all brake systems.

Coupler and Hitch Operations

Hitch Type Combinations

Description of pintle hook/lunette ring and optional ball coupler/hitch systems.

Coupler;Hitch Periodic Maintenance

Periodic maintenance checks and procedures for pintle hooks, lunette rings, and ball couplers.

Mast Maintenance and Operation

Mast Periodic Maintenance

Regular inspection and lubrication of the mast, runners, bolts, and frame welds.

Hydraulic Lift System for Mast

Procedures for operating the hydraulic mast lift system, including lowering with bypass valve.

Manual Hand Winch System for Mast

Instructions for raising and lowering the mast using the reversible hand winch system.

Sign Case Maintenance

Mast Brakes for PCMS Models

Maintenance of mast lock mechanisms for PCMS-1210/1500 and PCMS-3812 models.

External Components and Sign Display

Care for photocells, radar device, and testing the sign display functionality.

Signboard Exterior Maintenance

Periodic checks for main harness, sign case, rubber straps, photocells, and transport cradles.

Solar Array Operation and Maintenance

Solar Panels and Orientation

Information on solar panels, their orientation, tilt for optimum generation, and proper setup.

Panel Care, Replacement, and Periodic Maintenance

Guidelines for cleaning, replacing solar panels, and periodic maintenance of the solar array.

Battery Bank Management

Battery Maintenance and State of Charge

Procedures for maintaining sealed batteries and validating their state of charge using voltage.

Recharging and Charging Procedures

Guidelines for recharging batteries using IOTA chargers and procedures for onboard charging.

Battery Replacement and Periodic Checks

Criteria for replacing batteries and periodic maintenance checks for the battery bank and boxes.

V-Touch Controller and Solar Regulator

Controller and Regulator Periodic Maintenance

Periodic maintenance checks for controller cabinet, connections, cables, devices, and seals.

Solar Regulator Status and Troubleshooting

Explanation of solar regulator LED status codes and troubleshooting common conditions.

Appendix A - Full Brake Maintenance

Annual Brake Maintenance Procedure

Annual procedure for full brake maintenance on hydraulic and electric braking systems.

Appendix B - Safety, Instructions Stickers

Appendix C - Telescopic Camera Operation

Trailer Deployment and Setup

Procedures for trailer deployment and setting up solar panels and camera systems.

Sign Case and Panel Takedown Procedures

Steps for taking down the sign case, solar panels, and camera.

Transport Positioning and Safety Stickers

Guidelines for positioning the unit for transport and identifying safety stickers for camera options.

Warranty Statement

VER-MAC Pro PCMS-1500 Series Specifications

General IconGeneral
CategoryConstruction Equipment
PortabilityTrailer-mounted
ModelPCMS-1500
TypePortable Changeable Message Sign
Power SourceSolar and/or Battery
Operating Temperature-40°C to 50°C
CommunicationCellular, Satellite
Display TypeLED

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