VER-MAC PCMS-320 - User Manual

PCMS Operations,
Safety and
Maintenance Manual
List of Revisions
Date
Version
Revision
2011/07/07
1.0
Original
2014/04
1.1
New warranty statement
2014/11
1.2
Suggested recharging times added
2015-03
1.3
Outrigger maintenance added
2015/01
2.0
SmartDocs started, hitches maintenance updated
2016/10
2.1
New template, added info on sealed batteries.
2017/07
3.0
RC models
2018-02
3.1
Added appendix for telescopic camera.

VER-MAC PCMS-320 Specifications

General

Model	PCMS-320
Viewing Angle	140 degrees
Operating Voltage	12V DC
Operating Temperature	-20°C to 70°C
Installation	Trailer-mounted

Summary

1 Overview

1.3 Maintenance

General guidelines and importance of equipment maintenance.

1.4 Troubleshooting

Information needed when contacting support for issues.

2 Pre-towing and Work Site Inspections

2.1 Walk-Around Inspection of PCMS Unit

2.1.1 Walk-Around Checklist

2.2 Work Site Inspection (before PCMS Unit Setup)

3 Unit Deployment and Removal

3.1 Trailer Deployment

Step-by-step guide for deploying the trailer.

3.2 Setup and Adjustment of Signboard and Solar Array

Procedures for setting up and adjusting the signboard and solar array.

3.5 Takedown of Signboard and Solar Array

Procedures for taking down the signboard and solar array.

3.6 Trailer Removal

Step-by-step guide for removing the trailer.

4 Trailer Maintenance

4.2 Pre-Maintenance Procedure

5 Tires and Rims

5.4 Tire and Rim Periodic Maintenance

6 Axles and Suspension

6.1 Axle Periodic Maintenance

7 Brakes and Breakaway Systems

7.1 Electric Brakes

Explanation of the electric brake system on PCMS trailers.

7.1.1 Testing the Brakes

Procedures for testing the trailer's electric brake system.

7.1.2 Maintenance

Maintenance procedures for the electric brake system.

7.2 Hydraulic Surge Brakes

Explanation of the hydraulic surge brake system on PCMS trailers.

7.2.1 Testing the Brakes

Procedures for testing the hydraulic surge brake system.

7.2.2 Hydraulic Surge Brake Maintenance

Maintenance procedures for the hydraulic surge brake system.

7.3 Manual Brake on the Trailer

7.5 Breakaway System

Information on the trailer breakaway system and its function.

7.7 Brakes and Breakaway System Periodic Maintenance

Periodic maintenance schedule for brakes and breakaway systems.

8 Coupler;Hitch

9 Mast Maintenance

9.1 Mast Periodic Maintenance

Periodic maintenance checks for the mast assembly.

9.2 Hydraulic Lift System for Mast

Information on the hydraulic lift system for raising and lowering the mast.

9.2.1 Raising and Lowering the Mast

Procedures for operating the mast using the hydraulic system.

9.2.2 Lowering the Mast with Hydraulic Bypass Valve

9.2.3 Raising the Mast with Optional Manual Hand Pump

9.3 Reversible Hand Winch System for Mast

9.3.1 Raising Mast

Step-by-step guide to raising the mast using a winch.

9.3.2 Lowering Mast

Step-by-step guide to lowering the mast using a winch.

9.3.4 Reversible Hand Winch Periodic Maintenance

10 Signboard

10.1 Sign Brake

10.5 Signboard Exterior Periodic Maintenance

10.6 Signboard Interior Periodic Maintenance

11 Solar Array

11.1 Solar Panels

11.2 Orientation and Tilt

Procedures for orienting and tilting solar panels for optimal power.

11.5 Solar Array Periodic Maintenance

Periodic maintenance for the solar array components.

12 Battery Bank

12.2 Deep-cycle Battery Maintenance

Preventive maintenance for deep-cycle batteries.

12.2.1 Battery Fluid Level

12.2.2 Battery Charging and Testing

Procedures for charging and testing battery health.

12.2.2.1 Check Battery Voltage

12.2.2.2 Hydrometer Test

12.3 Sealed Battery Maintenance

Maintenance procedures for sealed batteries.

12.3.1 Validating Battery State of Charge (SOC)

How to check the state of charge for sealed batteries.

12.5 Charging with an External Charger

12.6 Charging the Batteries with the Onboard Charger

12.8 Battery Bank Periodic Maintenance

Periodic maintenance checks for the battery bank components.

13 Controller Cabinet

13.1 Solar Regulator

13.2 Controller Cabinet Periodic Maintenance

16 Appendix C - Setup and Takedown for a Telescopic Camera

16.2 Solar Panels and Camera Setup

Steps for setting up solar panels and the camera, ensuring no collision.

16.3 Sign Case Setup

16.4 Sign Case Takedown

16.5 Solar Panels and Camera Takedown

Procedures for taking down solar panels and camera to prevent damage.