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Verlinde EUROBLOC VT - User Manual

Verlinde EUROBLOC VT
212 pages
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This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Copyright © (2013) Verlinde S.A.S. All rights reserved.
06/2015
SUPDOC_SM_Q110100
-0 PS17984 24.6.2015
Original instructions
EUROBLOC
SERVICE MANUAL FOR HOIST
-
English SUPDOC_SM_Q11-0.ORD 24.6.2015
- - - -
003014 06.2015

Table of Contents

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Summary

UPDATE HISTORY

Document Updates and History

Records of changes and updates made to the document, including layout and corrections.

GENERAL INTRODUCTION

Foreword, Manual Use, and Service Personnel

Guidance on manual purpose, safe usage, personnel qualifications, and responsibilities.

Symbols and Safety Alerts

Explanation of manual symbols and safety alert symbols and signal words for hazard identification.

Terminology and Standards

Definitions of terms used in the manual and reference to applicable standards and directives.

SAFETY FIRST!

Personal Protective Equipment (PPE) and Fall Protection

Requirements for PPE, including fall prevention practices and equipment for working at heights.

Fire Safety and Main Isolation Switch

Guidelines for fire safety and information on the main isolation switch functionality and precautions.

Safety During Maintenance

Essential precautions for maintenance personnel before and during service, including site safety and load checks.

IDENTIFICATION

Manufacturer and Hoist Series

Information on the manufacturer and overview of different hoist series and their components.

Hoist Identification Data

Details found on the hoist data plate for product identification, including serial number and specifications.

Verlinde Code and Motor Identification

Explanation of the Verlinde code example and motor identification data from rating plates.

GENERAL ABOUT MAINTENANCE

Service Process and Periodic Inspections

Steps in the service process and guidelines for periodic inspections and daily checks.

Approaching Theoretical Calculated Lifetime

Assessment of hoist lifetime and conditions for general overhaul based on safe working periods.

MAINTENANCE PROGRAM

Periodic Inspections and Maintenance Tasks

Defines servicing intervals based on SWP% or calendar months for various components.

Lubrication Instructions and Charts

General guidance on lubrication procedures and specific charts for different hoist types and components.

Lubricant Volumes

Tables detailing lubricant volumes for hoisting gears, drum rim gears, and traveling gears based on specifications.

MAINTENANCE INSTRUCTIONS

Hoisting Machinery Maintenance

Procedures for disassembling and reassembling hoisting machinery, including gearbox and motor.

Rope Drum Maintenance

Procedures for maintaining the rope drum, including construction, maintenance, and wear inspection.

Rope Clamps

Procedures for maintaining rope clamps, including their construction, installation, and replacement.

Rope Guide Maintenance

Procedures for maintaining rope guides, including their construction, disassembly, reassembly, and adjustment.

Hoisting Gearbox Maintenance

Procedures for hoisting gearbox maintenance, including seal replacement and lubrication for different frame sizes.

Hoisting Motor Maintenance

Maintenance procedures for hoisting motors, including standard and encoder-equipped types, and brake checks.

Hoisting Brake Maintenance

Procedures for replacement and maintenance of hoisting brakes, including wear limits and disassembly steps.

Second Brake Maintenance

Maintenance procedures for the second brake, including construction, brake disc inspection, and friction material differences.

Drum Brake Systems

Construction and maintenance of drum brake systems, including holding and overspeed brakes, with disassembly steps.

Manual Brake Release and Manual Crank

Procedures for manual brake release and manual crank operation in case of power failure, with safety warnings.

Hoisting Limit Switch Maintenance

Maintenance and adjustment procedures for hoisting limit switches for various hoist frame sizes and types.

Hook Operated Limit Switches

Construction and maintenance of hook operated limit switches, including control limit switches for different frame sizes.

Rope Reeving Systems

Information on standard, true vertical, and machinery reeving systems for hoists, including diagrams.

Rope Sheave Maintenance

Guidance on maintaining rope sheaves, including wear inspection and examples of wear types.

Sheave Support and Rope Anchorage Support

Maintenance of sheave supports and rope anchorage supports for trolleys, including notes on part replacement.

Wire Rope Maintenance and Discard Criteria

Procedures for wire rope maintenance, inspection, and criteria for discarding the rope based on wear and damage.

Hook-Block Maintenance

Procedures for disassembling and reassembling hook blocks for various frame sizes and reevings, including parts lists.

Overload Protection

Maintenance and operation testing of overload devices, both mechanical and load sensor types, with safety limit switch information.

Rope Anchorage Inspections and Criteria

Guidelines for inspecting rope anchorages and criteria for their correct installation, maintenance, and dimensions.

Trolley

Trolley Structure Maintenance

Maintenance of trolley structures, including bolted and welded joints, load bearing structures, and wheels.

Trolley Buffers Maintenance

Maintenance of trolley buffers, checking their condition and ensuring proper operation.

Traveling Machinery, Motor, and Brake Maintenance

Traveling Machinery Maintenance

Procedures for maintaining traveling machinery units, including gearbox and motor checks for different trolley types.

Traveling Motor Maintenance

Maintenance procedures for traveling motors, including MF06, MF07, and MF10 types with different brakes.

Traveling Brake Maintenance

Maintenance procedures for compact and DC brakes used with traveling motors, including disassembly and reassembly.

Trolley Wheels Maintenance

Maintenance and wearing limits for trolley wheels on single and double girder trolleys.

Electrics

Push-button Controller and Condition Monitoring

Inspection and startup procedures for push-button controllers and condition monitoring units.

Frequency Converters

Information on frequency converters, their inspection, and types used in the hoist for motor speed control.

Cubicles, Wiring, and Contactors

Inspection of cubicles and wiring, and maintenance procedures for contactors with CID parameter settings.

DISMANTLING

Dismantling the Product

Safety precautions and procedures for dismantling the hoist product at the end of its life or for relocation.

Disposal of Waste Material

Guidelines for handling and disposing of waste materials according to local regulations and environmental considerations.

APPENDIX: TIGHTENING TORQUES

Tightening Torques for Screw Joints

Table of recommended tightening torques for various screw sizes and strength classes for bolt tightening.

Verlinde EUROBLOC VT Specifications

General IconGeneral
BrandVerlinde
ModelEUROBLOC VT
CategoryChain Hoists
LanguageEnglish

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