Verlinde EUROBLOC VT3 - User Manual

This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Copyright © (2013) Verlinde S.A.S. All rights reserved.
09/2016
SUPDOC11F52A20100
-0 PS17080 28.9.2016
Original instructions
EUROBLOC

GENERAL OVERHAUL INSTRUCTIONS
Hoist
English SUPDOC11F52A2-0.ORD 28.9.2016
- - - -
169752 09.2016

Summary

General Introduction

Safety Alert Symbols and Signal Words

Symbols indicating potential safety hazards: Danger, Warning, Caution.

Motor Identification Data

Condition Monitoring Unit Identification Data

Frequency Converter Identification Data

General Overhaul Overview

Conditions for General Overhaul

Summarizes conditions under which a general overhaul can be performed.

Collecting Information

Evaluation of the Need for General Overhaul (Special Assessment)

Content and Cost Estimate

Performing General Overhaul

Commissioning Inspection

General Overhaul Summary

Parts That Are Always Replaced in GO

Lists components that are always replaced during a General Overhaul.

Parts That Are Checked and Replaced in GO If Necessary

Lists components that are checked and replaced only if found necessary.

General Overhaul Preparations

Gathering Parameter Data from the Condition Monitoring Unit

Recording parameter data from the condition monitoring unit for analysis.

Tools Needed for General Overhaul Service

Lists the essential tools required for performing the General Overhaul service.

Rope Drum

Inspection of Rope Drum When Hoist Assembled on the Crane

Inspecting the rope drum for wear and defects while the hoist is still mounted.

Inspection of Rope Drum When Hoist and Rope Drum Disassembled

Inspecting the rope drum after disassembly for wear and defects.

Rope Drum for Hoist Frame Size: VT3

Rope Clamps

Wire Rope

Rope Guide

Construction of Rope Guide (Newer Model) for Hoist Frame Size: VT3

Construction of Rope Guide for Hoist Frame Size: VT4, VT5 (Models After 12.2006)

Rope Pressure Roller

Construction of Rope Pressure Roller for Hoist Frame Size VT4, VT5 (On Models Before 2011)

Hoisting Machinery (Motor, Gearbox)

Hoisting Machinery for Hoist Frame Size VT3

Replacement of hoisting motor, gearbox, and coupling for VT3 hoists.

Hoisting Machinery for Hoist Frame Size: VT4, VT5

Upper Pulley Block

Pulley Block Shaft, Frame Size VT3, Reeving Code 04

Pulley Block Shaft, Other Frame Sizes

Sheave Shaft

Rope Sheave

Sheet Metal Cross Bar, Frame Size VT3, Reeving Code 04

Shaft Set (Not in Frame Size VT3, Reeving Code 04)

Hook

Thrust Bearing

Locking Rings; Locking Nut

Rope Sheave

Measuring Sheave Groove Wear

Measuring Sheave Groove Depth Wear

Measuring Sheave Groove Wear by Using Slide Caliper

Overload Device or Rope Anchorage Support

Mechanical Overload Device

Rope Anchorage

Hoisting Limit Switch

Trolley

Trolley Type H, M, W, F Inspections

Trolley Type N, Swiveling and Non-Swiveling

Trolley Type L, Frame Size: VT3

Load Bearing Structure

Trolley Wheels

End Carriage

Trolley Wheels

Electrics

Condition Monitoring Unit

Frequency Converter

Radio Receiver

Contactors

Commissioning

After General Overhaul

Parameter Modification with the Condition Monitoring Unit

Modifying parameters on the condition monitoring unit after GO.

GO Settings Menu (Menu 7)

Design Values Menu (Menu 6)

New Runtime SWP (Menu 2)

Appendix, Usage and Safety Assessment

Appendix, Inspection and Service Report

Condition Monitoring Values After GO Process

Verlinde EUROBLOC VT3 Specifications

General

Protection Class	IP55
Power Supply	400 V, 50 Hz
Control Type	Pendant control
Number of Falls	1 or 2
Ambient Temperature	-20°C to +40°C