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Verlinde EUROCHAIN VX5 508 B2 - User Manual

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OWNER’S MANUAL
CHAIN HOIST VX5 508 B2
10000395700,10000395701
DOC0635696A / X843882en-US / A / 08 May 2022 / X141815/B
02911126990050 12417
This document and the information contained herein, is the exclusive property of Verlinde S.A.S and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S. Copyright 2019 © Verlinde S.A.S. All
rights reserved.
Original Instructions

Table of Contents

Questions and Answers

Summary

1 INTRODUCTION

1.1 About these instructions

Explains how to use the manual for safe and efficient operation.

1.1.4 Symbols used in the instructions

Familiarizes users with symbols used in the manual.

1.1.5 Available technical documents

Lists available technical documents for the product.

1.2 About this product

1.2.1 Use of the product

Describes the intended general use and limitations of the product.

1.2.2 Terms of warranty

Outlines the warranty terms and conditions for the product.

1.3 Manufacturer

Provides contact details for the manufacturer, Verlinde S.A.S.

2 SAFETY AND ENVIRONMENT

2.1 Safety messages and signals

Explains signal words and hazard symbols used in safety messages.

2.2 Responsibilities of the owner

Owner's duty to ensure hazard awareness and risk assessment.

2.2.2 Personal protective equipment

Lists recommended PPE for operator safety during tasks.

2.2.2.1 Fall protection

2.3 Limitations of the product

2.3.1 Operating conditions

Specifies environmental and operational conditions for safe use.

2.3.2 Prohibited use

Lists prohibited uses that can cause malfunction or injury.

2.4 Safety devices

Audible safety signals

Describes the optional audible alarm horn feature.

2.4.1 Hoist

2.4.2 Trolley

2.5 Protective measures

2.5.1 Emergency stopping

Explains the function and proper use of the emergency stop button.

2.5.2 Main isolation switch

Details the function and importance of the main isolation switch.

2.5.3 Lockout-tagout-tryout procedure

2.6 Emissions

2.6.1 Noise

Discusses noise levels generated by the equipment.

2.7 Personnel requirements

2.8 Environmental information

2.8.1 Product life cycle stages

Outlines the different stages of the product's life cycle.

3 PRODUCT DESCRIPTION

3.1 Identification of the product

Details product identification information and data plates.

3.1.1 Data plate for CE labeled chain hoist

3.1.2 Data plate for CSA labeled chain hoist

3.2 Hoist

3.2.1 Hoist duty class

Explains hoist duty classes and their impact on lifetime.

3.2.2 Hoisting function

3.2.2.1 Kinematic chain for electrical chain hoist

3.2.3 Hoist key parts

3.2.4 Chain drive

3.3 Controller

3.3.1 Pendant controller

Explains the operation and features of the pendant controller.

3.3.2 Radio controller

3.3.3 Hand control on hook (option)

3.4 Options

3.4.1 Manual brake release

Explains the manual brake release feature and its usage.

Using the manual brake release

3.4.2 Rotating geared limit switch

3.4.2.2 Rotating geared limit switch configurations

4 INSTALLATION

4.1 General instructions for installation

Provides general instructions and guidelines for installation.

4.2 Safety during installation

Lists crucial safety precautions for the installation process.

4.3 Installation preparations

4.3.1 Transport, packing, scope of delivery

Covers product transport, packing, and checking delivery contents.

4.3.2 Chain hoist tightening torques

Lists required tightening torques for hoist components.

4.3.3 Handling the product

Instructions for safely handling and lifting the hoist.

4.3.4 Fitting the chain bucket

4.3.5 Removing and installing the hoist covers

4.4 Installation steps

4.5 Suspending the chain hoist

4.5.1 Supporting structure

Specifies requirements for the supporting structure.

4.5.2 Suspension bracket

Describes the standard and optional suspension brackets.

4.5.3 Attaching the hoist to the supporting structure

Details how to attach the hoist to the supporting structure.

4.6 Electrical connections

4.6.1 Cable gland positions on the hoist

Shows the locations of cable glands on the hoist.

4.6.2 Shortening the pendant cable

Provides instructions for shortening the pendant cable.

4.6.3 Connecting the hoist to power supply

4.7 Adjusting the rotating geared limit switch

4.8 Adjusting the lower hook position

5 COMMISSIONING

5.1 Safety during commissioning

Lists safety precautions to be taken during commissioning.

5.2 Commissioning preparations

Outlines preparations needed before commissioning the hoist.

5.3 Commissioning instructions

5.3.1 Checking the hoist before first run

Details checks before the hoist's initial operation.

5.3.2 Before lifting

Lists checks to perform before lifting any load.

5.3.3 Testing the hoist without load

5.3.4 Testing the hoist with test load

5.4 After commissioning

6 OPERATING INSTRUCTIONS

6.1 Safety during operation

Highlights essential safety rules for operating the hoist.

6.1.1 Operating environment

Reinforces operating only in designed conditions.

6.1.2 Responsibilities of the operator

Defines the operator's responsibilities for safe use.

6.2 Movements

6.2.1 Controls for movements

Explains how the controls affect hoist movements and speed.

6.2.2 Motor control methods

Describes two-speed push button and EP control methods.

6.3 Checks before operating

6.3.1 Checking the hoist before every working shift

6.3.2 Checking the operation with the emergency stop button pressed down

6.3.3 Checking the operation with the controller enabled

6.4 Starting the equipment

6.4.1 Setting up the controller

Guides the user on how to set up the controller for operation.

6.5 Moving the trolley

6.5.1 Moving the manual push trolley

Instructions for manually moving the trolley.

6.5.2 Moving the motorized trolley

Instructions for moving the motorized trolley.

6.6 Load handling

6.6.1 Load handling methods

Details load handling methods including evaluation and balancing.

Shock loading

Attaching the load

Handling the load

Lifting the load

Lowering the load

Detaching the load

6.6.2 Slipping clutch operation

6.6.3 Hoisting limit switch operation

6.7 Shutting down the equipment

7 MAINTENANCE INSTRUCTIONS

7.1 Safety during maintenance

Outlines general safety rules for performing maintenance.

7.2 Maintenance preparations

7.2.1 Service personnel

Defines requirements for authorized and approved service personnel.

7.2.2 Preservation of protection class

Emphasizes maintaining protection class during maintenance.

7.3 Maintenance schedule

7.3.1 Design working period (DWP)

Defines Design Working Period and its calculation basis.

7.3.3 Daily inspections

7.3.4 Monthly inspections

7.3.5 Quarterly inspections

7.3.6 Annual inspections

7.3.7 Log book

7.4 Maintaining the hoist

7.4.1 Checking the suspension

Guides on inspecting the suspension bracket for wear and damage.

7.4.2 Removing and installing the counterweight

7.4.3 Checking the brake lining

Back-up brake (holding brake)

7.4.4 Replacing the brake

7.4.5 Adjusting the slipping clutch

7.4.6 Replacing the control voltage fuse

7.5 Maintaining the chain drive

7.5.1 Removing the chain bucket

Instructions for removing the chain bucket.

7.5.2 Inspecting the chain wear

Guides on how to inspect the chain for wear and damage.

7.5.3 Lubrication instructions for the chain

7.5.3.1 Initial lubrication of the chain

Explains the importance and procedure for initial chain lubrication.

7.5.3.2 Lubricating the chain

Provides steps for lubricating the chain.

7.5.3.4 Lubrication intervals of the chain

7.5.4 Replacing the chain (1-fall hoists)

7.5.5 Replacing the chain (2-fall hoists)

7.6 Maintaining the hook

7.6.1 Measuring wear on the hook

Guides on how to measure hook wear and replacement criteria.

7.6.2 Checking the limit switch actuator

7.7 Lubrication

7.7.1 Safety during lubrication

Safety precautions for handling and using lubricants.

7.7.2 General lubrication instructions

General advice and procedures for product lubrication.

7.7.3 Lubrication points

7.7.4 Lubricant information

1. Traveling gear (secondary shaft)

Provides information on lubricants for the traveling gear.

2. Hoisting gear

3. Chain

Instructions for lubricating the chain with grease lubricant

4. Return sprocket axle (2-fall hoists only)

8 TROUBLESHOOTING

8.1 Troubleshooting instructions

Provides a table of common problems, causes, and solutions.

9 TRANSPORTATION, STORAGE, AND DISMANTLING

9.1 Transporting the product

Precautions for transporting the hoist and its components.

9.2 Storing the product

Precautions for storing the hoist and its components.

9.3 Dismantling instructions

Provides safety and procedural instructions for dismantling.

9.3.2.1 Waste handling methods

Verlinde EUROCHAIN VX5 508 B2 Specifications

General IconGeneral
BrandVerlinde
ModelEUROCHAIN VX5 508 B2
CategoryChain Hoists
LanguageEnglish

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