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Vermont Castings Madison 1655 User Manual

Vermont Castings Madison 1655
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Homeowners
Installation
and Operating
Manual
For use in the
United States and Canada
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN
-
TAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
30001453 4/05 Rev. 4
The Madison
Woodburning Stove
Models
1655, 1656, 1657, 1658, 1659
1128
Madison
cover
11/00
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Vermont Castings Madison 1655 Specifications

General IconGeneral
CategoryWood stove
ModelMadison 1655
Fuel TypeWood
Max Log Length18 inches
Weight400 lbs
EPA CertifiedYes
Flue Size6 inches
FinishEnamel

Summary

The Madison Woodburning Stove

Safety Notice

Critical safety warnings about installation, operation, and maintenance to prevent house fires and injury.

Professional Certification Recommendation

Recommends hearth products be installed by NFI or WETT certified professionals.

Introduction

Accessories

Lists optional accessories available for the stove, such as heat shield kits.

Proposition 65 Warning

Warns about chemicals in fuel and combustion products known to cause cancer and birth defects.

Specifications

Installation

Chimneys

Details requirements for connecting the stove to masonry or prefabricated chimneys.

Masonry Chimneys

Specific inspection and repair guidelines for existing or new masonry chimneys.

Chimney Connector Guidelines

Securing the Single-wall Connector to a Pre-fabricated Chimney

Instructions for connecting single-wall connectors to prefabricated chimneys using adapters.

Securing the Single-wall Connector to a Masonry Chimney

Guidelines for attaching single-wall connectors to masonry chimneys, including thimble use.

Chimney Connector Installation Details

Double-wall Chimney Connectors

Requirements and installation notes for using double-wall chimney connectors.

Single-wall Chimney Connectors

Step-by-step instructions for assembling and securing single-wall chimney connectors.

Connection Above the Fireplace

Wall Pass-throughs

U.S. Requirements

Details NFPA guidelines for passing chimney connectors through combustible walls in the US.

Alternate methods approved by the NFPA

Describes alternative NFPA-approved methods for wall pass-throughs using special components.

Canadian Requirements

Floor Protection

Fireplace Hearth Protection

Clearance to Surrounding Combustible Materials

Safe Ways to Reduce Clearances

Wall Shields

Approved Wall shield construction

Illustrates common designs for wall shields to achieve reduced clearances to combustible materials.

Alcove Installations

Construction Requirements

Shows noncombustible ceiling framing and dimensions for alcove construction.

Madison 1655 Series Clearance Chart

Madison 1655 Series Clearance Diagram

Madison 1655 Series Clearance Diagram (Rear Exit)

Assembly

Unpack the Stove

Instructions for removing shipping materials and inspecting the stove for damage or missing parts.

Install Stove Legs

Step-by-step guide to attaching the stove legs using hex head bolts and leg levellers.

Install the Bottom Heat Shield

Details on mounting the #1892 Bottom Heat Shield to the stove bottom for floor protection.

Storing the Handle

Guidance on how to remove and store the door handle when not in use to prevent it from getting hot.

When Installing Rear Heat Shield

Instructions for installing the rear heat shield on specific models (1655-1659).

Install the Outside Air Adapter

With Rear Heat Shield

Instructions for attaching the outside air adapter when the rear heat shield is installed.

Without Rear Heat Shield

Steps for installing the outside air adapter on stoves without a rear heat shield.

Attach the Chimney Connector

Operation

How the Madison Works

Explains the stove's combustion control via primary and secondary air delivery systems.

Burn Only High-Quality Wood

Emphasizes using only natural wood, properly seasoned, for optimal performance and safety.

Use the Air Control Setting that Works Best for You

Guides users on adjusting air controls based on fuel, desired heat, and chimney draft.

Starting and Maintaining a Fire

Conditioning Your Stove

Advises on performing initial break-in fires to gradually adjust cast iron plates to temperature changes.

Refuel While the Embers Are Still Hot

Ash Disposal

Smoke Detectors

Maintenance

Care of the Cast Iron Surface

Instructions for dusting and touching up the stove's painted cast iron exterior.

Care of Porcelain Enamel Finish

Guidance on cleaning spills and stains from porcelain enamel surfaces using mild agents.

Cleaning the Glass

Procedure for cleaning carbon deposits and ash residue from the stove's glass panel.

Glass Replacement

Steps for safely replacing the glass panel, including gasket and retainer clip procedures.

Gasket Replacement

Detailed instructions for replacing worn or compressed fiberglass gaskets for a proper seal.

The Chimney System

Creosote

Explains creosote formation, risks of chimney fires, and inspection/cleaning schedules.

Annual Maintenance

Recommended yearly tasks including cleaning, inspection, and replacement of chimney components.

Clean the Primary Air Outlet

Draft Management

Masonry Chimney

Discusses disadvantages of masonry chimneys, like heat absorption and slow draft.

Steel Chimney

Describes the advantages of steel chimneys, such as faster warming and better performance.

Inside/Outside Location

Explains why locating the chimney inside the house is preferred for better draft.

Flue Sizing

Details the importance of correct flue sizing for controlled-combustion appliances.

Pipe & Chimney Layout

Advises on optimal flue pipe and chimney layouts for efficient draft and performance.

Single Venting

Fuel

Creosote

Backpuffing

Negative Pressure

Conclusion

Madison Woodburning Stove Parts List

Madison Doors Exploded View

Shell Enamel Parts

Warranty

Limited 3 Year Warranty

Outlines the 3-year warranty for the woodburning stove, excluding specific components.

Limited 1 Year Warranty

Details the 1-year warranty for specific parts like thermostat, handles, glass, cement, and gasketing.

Exclusions & Limitations

Lists conditions and actions that void the warranty, such as misuse or improper installation.

How to Obtain Service

Provides instructions for customers on how to get warranty service or repairs.

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