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Vermont Castings Stardance SDV30 User Manual

Vermont Castings Stardance SDV30
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INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer, service
agency or the gas suppler.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
Immediately call your gas supplier from
your neighbors phone. Follow the gas
suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
DO NOT STORE OR USE GASO-
LINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER
APPLIANCE.
This appliance may be installed in an after
market permanently located manufactured
(mobile) home where not prohibited by
local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
Stardance
Direct Vent/Natural Vent
Gas Heater
Model SDV30: 3900-3916, 3940-
3956
7065
SDV
fully assembled cover
1/6/04
Homeowners Installation
and Operating Manual
CE RTI FIE D
D
E
S
I
G
N
C
E
R
T
I
F
I
E
D
20007065 1/07 Rev. 13
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Table of Contents

Questions and Answers:

Vermont Castings Stardance SDV30 Specifications

General IconGeneral
BrandVermont Castings
ModelStardance SDV30
CategoryGas Heater
LanguageEnglish

Summary

Installer and Consumer Safety

Critical Safety Warnings

Covers general warnings about fire, explosion, and CO risks.

Gas Leak Emergency Procedures

Steps to follow if a gas leak is detected.

General Information and Precautions

Key Safety Advisories

Covers CO, heat, fire hazards, and child safety.

Installation and Operational Requirements

Covers grounding, placement, fuel type, and wiring.

Product Usage Restrictions

Covers water damage, burning materials, and vent connections.

Chemical Hazard Disclosure

Proposition 65 warning regarding chemical exposure.

Installation Requirements

Code Compliance and Installer Qualifications

Adherence to local codes and qualified installer requirements.

Stove Placement and Clearance Guidelines

Guidance on locating the stove and required clearances.

Combustible Material Clearances

Specific clearance distances to combustible materials.

Installation Clearances and Hearth

Parallel, Corner, and Wall Clearances

Diagrams illustrating clearances for different installation types.

Hearth Installation Requirements

Requirements for hearth flooring.

Gas Specifications and Venting

Appliance Gas Specifications

Model, fuel, pressure, and BTU data.

Horizontal Vent Termination Rules

Guidelines for terminating horizontal vents.

High Elevation Performance

How altitude affects input ratings.

Vent Termination Guidelines

Vertical Vent Termination Requirements

Rules for vertical vent termination.

General Vent Termination Clearances

Clearance to openings, vegetation, etc.

Vent Termination Location and Clearances

Specific Termination Placement Rules

Rules regarding obstructions, snow, ice, and recessing.

Detailed Vent Termination Clearances

Venting Clearance Table

Chart of clearances for various termination scenarios.

Canadian vs. US Installation Clearances

Differences in code requirements for clearances.

Termination Clearances and Natural Venting

Specific Termination Clearance Scenarios

Clearances for alcove, balcony, and corner installations.

Natural Vent System Requirements

Venting rules for natural vent conversion.

Venting System Components

Approved Vent System Components

List of compatible vent parts.

Simpson DuraVent Venting Parts

Specific DuraVent components.

CFM Venting Components

Specific CFM components.

Optional Fan Installation

Fan Kit Components and Mounting

Blower and rheostat assembly setup.

Electrical Safety for Fan Installation

Grounding plug warning for the fan.

Direct Vent System Assembly

Vent Adapter Pipe Installation

Installing the initial vent adapter.

Inner and Outer Pipe Connections

Connecting vent pipe sections.

Venting Assembly Details

Simpson Dura-Vent Adapter Installation

Specifics for Simpson Dura-Vent adapter installation.

Side Wall Termination Assembly

Installing the vent terminal through a wall.

Horizontal Vent Pipe Installation

DuraVent Horizontal Pipe Assembly

Steps for installing DuraVent horizontal pipe.

CFM Horizontal Pipe and Termination

Steps for CFM horizontal pipe installation.

Special Vent Termination Procedures

Below Grade Vent Termination

Using snorkel kit for low-grade terminations.

Roof Vent Termination Assembly

Installing vent through the roof.

Roof Venting and Natural Vent Conversion

Roof Support and Flashing Installation

Securing vent at roof penetration.

Natural Vent System Setup

Converting to natural vent operation.

Natural Vent Piping, Logs, and Gas Supply

Natural Vent Pipe Connection

Connecting vent pipe to draft hood.

Log Set Placement and Lava Rocks

Installing the decorative logs and rocks.

Gas Supply Line Connection

Connecting the gas line to the valve.

Burner Information and Air Shutter Adjustment

Fuel Conversion and Burner Details

Gas types, conversion kits, and burner information.

Air Shutter Adjustment Procedure

Steps to adjust the air shutter for optimal flame.

Assembly Completion and Controls

Fine-Tuning Air Shutter Settings

Adjusting for flame color and altitude.

Reassembling Stove Components

Reattaching glass and front panel.

ON/OFF Switch Installation

Installing the power switch.

Optional Thermostat and Front Plate

Thermostat Wiring and Connection

Connecting an optional thermostat.

Front Plate Installation

Attaching the decorative front plate.

Operating the Heater

Initial Operation and First Fire

First use advice and odor explanation.

Pilot and Burner Flame Inspection

Visual checks for correct flame patterns.

Flame and Temperature Adjustment

Adjusting flame height and temperature.

Lighting and Operating Instructions

Safety Precautions Before Lighting

Critical steps before attempting to light.

Step-by-Step Pilot Lighting Procedure

Detailed instructions for lighting the pilot.

Turning Off the Heater

Procedure for shutting down the unit.

Troubleshooting Common Issues

Ignition and Pilot Light Problems

Issues with spark and pilot staying lit.

Burner Gas Supply and Flame Issues

No gas to burner, pilot outages.

RF Comfort Control Valve Operation

Valve Setup and Operation Modes

Local/Remote switch, pilotstat control.

Transmitter Controls and Functions

Using the remote transmitter for control.

Advanced Control Features

Automatic Temperature Control Modes

Auto mode, fan speed logic, temperature settings.

Thermostat Function and Battery Management

Disabling thermostat, changing batteries.

Error Code Diagnosis and Troubleshooting

Interpreting error codes and troubleshooting steps.

Control System Workflow

Manual Operation Sequence

Flowchart for manual mode operation.

Remote Operation Sequence

Flowchart for remote mode operation.

Automatic Control Operation

Auto Mode Activation and Function

Flowchart for auto mode.

Fuel Conversion Procedures

Conversion Kit Safety and Precautions

Warnings and precautions before conversion.

Step-by-Step Conversion Process

Detailed steps for converting gas type.

Pilot Orifice Conversion

Pilot Type 1 Orifice Replacement

Procedure for pilot type 1 orifice change.

Pilot Type 2 Orifice Replacement

Procedure for pilot type 2 orifice change.

Gas Conversion and Orifice Sizing

RF Model Specific Conversion Steps

Conversion steps for RF models.

Injector Orifice Size Matrix

Table correlating orifices to gas type and input.

Maintenance Procedures

Annual System Inspection

Recommended yearly check by technician.

Logset and Burner Cleaning

Cleaning dust and debris from logs and burner.

Cast Iron and Glass Care

Cleaning cast iron and glass surfaces.

Glass Replacement Procedure

Steps for replacing the glass panel.

Component Maintenance and Checks

Gasket Replacement Guide

Replacing the door gasket.

Vent System and Flame Inspection

Checking vent system and flame appearance.

Stove Disassembly and Reassembly

Removing and reinstalling the firebox.

Wiring Diagrams

On/Off Switch and Thermostat Wiring

Diagrams for basic switch and thermostat connections.

Fan Circuit Wiring Diagram

Diagram for the optional fan circuit.

Parts Identification

Gas Log Assembly and Valve Components

Identifying specific assembly parts.

Component Parts List

Valve, Pilot, and Burner Parts

Listing specific part numbers for key components.

Parts and Conversion Kits

Door, Gasket, and Shell Parts

Listing part numbers for doors, gaskets, etc.

Fuel Conversion Kit Options

Options for converting between gas types.

Shell Enamel Part Numbers

Codes for different colored enamel parts.

Optional Accessories

FK26 Fan Kit

Description and specifications of the fan kit.

Remote Control and Warming Shelf Options

Remote controls and warming shelves.

Screen Kit and Decorative Rings

Other available accessories.

Warranty Information

Basic and Extended Warranty Terms

Warranty periods for different parts.

Component Specific Warranties

Details for cast iron, glass, valves, etc.

Warranty Conditions and Limitations

Requirements for warranty validity.

Exclusions and Service Procedures

What is not covered and how to get service.

Energy Efficiency and Certification

EnerGuide Efficiency Ratings

Fireplace energy efficiency ratings.

Professional Certification Recommendation

Recommendation for NFI certified installers.

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