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Victor 42 CUTMASTER User Manual

Victor 42 CUTMASTER
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CUTMASTE
R
®
42
120V 15A
120V 20A
230V 20A
A
24
40
20
20
30
27
40
AMP
1
DC
PHASE
Art # A-10241_AC
42
Service Manual
Revision: AF Issue Date: January 31, 2013 Manual No.: 0-5171
Operating Features:
CUTMASTER
®
PLASMA CUTTING SYSTEM

Table of Contents

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Victor 42 CUTMASTER Specifications

General IconGeneral
BrandVictor
Model42 CUTMASTER
CategoryWelding System
LanguageEnglish

Summary

Section 1: General Information

1.02 Important Safety Precautions

Covers hazards like electric shock, gases, fumes, fire, explosion, noise, and plasma arc rays.

1.04 Servicing Hazards

Details hazards associated with servicing the equipment, including electric shock, hot parts, and falling units.

Section 2 System: Introduction

2.04 Transportation Methods

Safety precautions and methods for transporting the cutting power source.

Section 2Torch: Introduction

2T.02 Specifications

Details SL40 torch specifications: configurations, leads, parts, and gas requirements.

2T.03 Introduction to Plasma

Explains plasma gas flow, pilot arc, main cutting arc, and torch components.

Section 3: Installation

3.02 Lifting Options

Safety warnings and methods for safely lifting and handling the power supply.

3.03 Primary Input Power Connections

How to connect primary input power, including adapters and voltage requirements.

3.04 Air Supply Connections

Connecting compressed air supply to the unit and using gas cylinders.

3.05 Power Supply Specifications

Lists power supply specs: input/output, duty cycle, gas requirements.

Section 4 System: Operation

4.02 Preparations For Operating

Steps to prepare for operation, including torch parts and consumable maintenance.

4.03 Sequence of Operation

Outlines the typical sequence for powering up and starting the cutting operation.

Section 5: Theory of Operation

Section 6: Troubleshooting

6.01 Basic Troubleshooting-Power Source Faults

Common faults indicated by LEDs and initial troubleshooting steps.

6.02 Checking Unit Before Applying Power

Essential safety checks and precautions before applying power for troubleshooting.

6.07 Preliminary DC Bus Measurement of the Main Inverter Board

How to measure DC bus voltage on the inverter board with power OFF.

6.13 DC Bus Voltage Measurement

Instructions for measuring DC bus voltage with power ON.

Section 7: Disassembly Procedure

7.01 Safety Precautions for Disassembly

Safety warnings and precautions before disassembling the unit.

7.02 Control Board Removal

Steps for removing the control board, including disconnecting harnesses.

Section 8: Assembly Procedures

Section 9: Replacement Parts

9.02 Power Supply Replacement Parts

Lists replaceable parts for the power supply with details and catalog numbers.

9.03 SL40 Torch Replacement Parts

Lists replaceable parts for the SL40 torch with details and catalog numbers.

Appendix 1: SL40 Torch Pin-Out Diagram

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