Victor ULTRA-CUT 300 XT User Manual

Name: Victor ULTRA-CUT 300 XT
Brand: Victor
Rating: 5 (1 reviews)

204 pages

To Next Page

VictorThermalDynamics.com

ULTRA-CUT 300 XT

™

PLASMA CUTTING SYSTEM

AUTOMATED GAS CONTROL

Operating

Manual

Revision: AE Issue Date: May 2, 2014 Manual No.: 0-5305

Default Chapter5
- Table of Contents5
Section 19
- General Information9
- Important Safety Precautions9
- Notes, Cautions and Warnings9
- Publications10
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes11
- Documents de Reference13
- Declaration of Conformity14
- Statement of Warranty16
Section 2: Specifications17
- General Description of the System17
- Plasma Power Supply17
- Remote Arc Starter17
- Gas Control Module17
- Precision Plasma Cutting Torch17
- Specifications & Electrical Requirements17
- Power Supply Dimensions18
- Power Supply Rear Panel Features19
- Gas Requirements19
- Gas Applications20
- XT Torch Specifications21
Section 3: Installation23
- Installation Requirements23
- System Layout24
- Recommended Gas Supply Hose24
- Leads and Cables All Amperage25
- Lift the Power Supply26
- Connect Input Power and Ground Cables27
- Connect Work Cable and Pilot and Negative Leads28
- Ground Connections28
- Connect Coolant Leads30
- Connect Cables for CNC, Remote Arc Starter, GCM and HE 40031
- Handling and Installation of Fiber Optics32
- Correct Installation34
- Connect TSC-3000 Cable and DMC-3000 Fiber Optic Cable to CCM36
- Set Switches on the Command - Control Module37
- Height Control Connections40
- DMC-3000 Gas Manifold Control Installation41
- DPC-3000 Gas Pressure Control Installation44
- Fiber Optic Cable Installation from CCM to DMC-300047
- Fiber Optic Cable Installation from DMC-3000 to DPC-300049
- Install TSC-3000 Touch Screen Control51
- Install Remote Arc Starter52
  - Input Connections54
  - Output Connections55
- Connecting Torch59
- Install Consumable Torch Parts60
- Voltage Divider for Ihc Torch Height Control62
- Control Cable63
- Complete the Installation64
Section 4: Operation67
- Power Supply Control Panel67
- System Operation67
- TSC-3000 Navigation Functions69
- TSC-3000 Initial Setup ONLY70
- TSC-3000 Selecting New Process71
- TSC-3000 Selecting Recently Used Process72
- TSC-3000 Creating a Custom Process73
- Back up and Restoration of Custom Processes75
- Sequence of Operation78
- Gas Selection81
- CCM Status Codes83
- DMC-3000 Status Codes90
- DPC-3000 Status Codes92
- Remote Arc Starter Trouble Shooting95
Section 5: Maintenance97
- General Maintenance97
- External Coolant Filter Cleaning Procedure97
- Coolant Replacement Procedure98
Section 6: Replacement Assemblies & Parts99
- Replacement Power Supply99
- System Layout100
- Recommended Gas Supply Hose100
- Leads and Cables All Amperages101
- Power Supply External Replacement Parts103
- Power Supply Replacement Parts - Upper Right Side104
- Power Supply Replacement Parts - Lower Right Side105
- Power Supply Replacement Parts - Rear Panel106
- Power Supply Replacement Parts - Left Side107
- DFC-3000 Automated Gas Control System Replacement Components108
- DMC-3000 Gas Control Module Replacement Parts109
- DPC-3000 Gas Control Module Replacement Parts110
- TSC-3000 Touch Screen Control Remote and Internal Replacement Parts111
- Remote Arc Starter (RAS-1000 XT) Replacement Parts112
- HE 400 Heat Exchanger - Replacement Parts113
Torch Maintenance115
- Consumable Removal115
- Section 7: Torch Maintenance115
- O-Ring Lubrication116
- Parts Wear116
- Torch Consumables Installation117
- Coolant Leak Trouble-Shooting119
Appendix 1: Cnc - Control Module Pcb Connections121
Appendix 2: Cnc122
- CNC Functions122
- CNC Input / Output Descriptions124
- Simplified CNC Circuit126
- CNC Connections128
Appendix 3: DMC-3000 Control Pcb Layout129
Appendix 4: Dpc-3000 Control Pcb Layout130
Appendix 5: DMC-3000 / Dpc-3000 Power Supply Pcb Layout131
Appendix 6: Tsc-3000 Pcb Layout132
Appendix 7: CCM Cpu Pcb Layout134
Appendix 8: CCM I/O Pcb Layout136
Appendix 9: Pilot Pcb Layout138
Appendix 10: Relay and Interface Pcb Layout140
Appendix 11: Display Pcb Layout142
Appendix 12: System Bias Pcb Layout144
Appendix 13: Main Inverter Bottom Pcb Layout146
Appendix 14: Main Inverter Top Pcb Layout148
Appendix 15: Control and Fault Pcb Layout150
Appendix 16: Cap Bias Bottom Pcb Layout152
Appendix 17: Cap Bias Top Pcb Layout153
Appendix 18: Suppressor Pcb Layout154
Appendix 19: Cooling Diagram155
Appendix 20: Remote Arc Starter Schematic156
Appendix 21: Schematic, Dfc-3000 Auto Gas Box System158
Appendix 22: System Schematic 300A, 480V160
Appendix 23: System Schematic 300A, 480V162
Appendix 24: Advanced Troubleshooting164
- Power Supply Status Codes168
Appendix 25: Publication History202

Questions and Answers:

Need help?

Do you have a question about the Victor ULTRA-CUT 300 XT and is the answer not in the manual?

Victor ULTRA-CUT 300 XT Specifications

General

Input Frequency	50/60 Hz
Efficiency	85%
Insulation Class	H
Gas Type	Nitrogen
Open Circuit Voltage	300V
Gas Pressure	65-75 psi (4.5-5.2 bar)

Related product manuals

Victor AUTO-CUT 300 XT

158 pages

Victor ULTRA-CUT 300 XT User Manual

Table of Contents

Questions and Answers:

Victor ULTRA-CUT 300 XT Specifications

Related product manuals