Victor AUTO-CUT 300 XT User Manual

Name: Victor AUTO-CUT 300 XT
Brand: Victor
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158 pages

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VictorThermalDynamics.com

480V

AUTO-CUT 300 XT

™

PLASMA CUTTING SYSTEM

Operating

Manual

Revision: AC Issue Date: January 16, 2014 Manual No.: 0-5300

Table of Contents5
General Information9
Important Safety Precautions9
Notes, Cautions and Warnings9
Publications10
Note, Attention Et Avertissement11
Precautions de Securite Importantes11
Documents de Reference13
Declaration of Conformity14
Statement of Warranty16
Section 2: Specifications17
- General Description of the System17
- Plasma Power Supply17
- Plasma Cutting Torch17
- System Component Layout17
- Power Supply Specifications & Electrical Requirements18
- Power Supply Dimensions19
- Power Supply Rear Panel Features20
- Gas Requirements21
- Gas Applications21
- XT TM -301 Torch Specifications22
Section 3: Installation25
- Installation Requirements25
- Cables and Leads Identification26
- Cables & Leads Identification27
- Position the Power Supply28
- Connect Input Power and Ground Cables29
- Connect Work Cable to Power Supply30
- Ground Connections30
- Ground Connections31
- Connect Gas and Coolant Supply Lines33
- Cables for CNC, Arc Starter/Gas Control34
- Set Switches on the Command - Control Module35
- Height Control Connections37
- Connect Torch Leads to the Gas Control Module / Arc Starter38
- Torch Head Installation and Connection40
- Install Consumable Torch Parts41
- Voltage Divider for Ihc Torch Height Control45
- Control Cable46
- 3:17 Fill Cooling System47
Section 4: Operation49
- Power Supply Indicators49
- Control Console Features50
- System Operation51
- Gas Selection53
- Power Supply Status Codes54
- Cut Quality61
Section 5: Maintenance63
- General Maintenance63
- Coolant Filter Cleaning Procedure63
- Coolant Replacement Procedure64
- Arc Starter Service65
- Arc Starter Spark Gap Adjustment66
Section 6: Replacement Assemblies & Parts67
- Replacement Power Supply67
- Leads and Cables68
- Power Supply External Replacement Parts70
- Power Supply Replacement Parts - Lower Right Side71
- Power Supply Replacement Parts - Upper Right Side72
- Power Supply Replacement Parts - Left Side73
- Power Supply Replacement Parts RAS - GCM 1000 XT74
- Power Supply Replacement Parts - Rear Panel75
- Power Supply Replacement Parts - Front of GCM1000 XT76
- Recommended Gas Supply Hose76
Section 7: Torch Maintenance77
- Consumable Removal77
- O-Ring Lubrication78
- Parts Wear78
- Torch Consumables Installation79
Appendix 1: Cnc Control Module83
- Control PCB Connections83
- CNC Functions84
Appendix 2: CCM Cpu Pcb Layout92
Appendix 3: CCM I/O Pcb Layout94
Appendix 4: Pilot Pcb Layout96
Appendix 5: Relay and Interface Pcb Layout98
Appendix 6: Display Pcb Layout100
Appendix 7: System Bias Pcb Layout102
Appendix 8: Main Inverter Bottom Pcb Layout104
Appendix 9: Main Inverter Top Pcb Layout106
Appendix 10: Control and Fault Pcb Layout108
Appendix 11: Cap Bias Bottom Pcb Layout110
Appendix 12: Cap Bias Top Pcb Layout111
Appendix 13: Suppressor Pcb Layout112
Appendix 14: Cooling Diagram113
Appendix 15: System Schematic114
Appendix 16: System Schematic Pg2116
Appendix 17: Advanced Troubleshooting118
Appendix 18: Publication History156

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Victor AUTO-CUT 300 XT Specifications

General

Brand	Victor
Model	AUTO-CUT 300 XT
Category	Welding System
Language	English

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