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Tilt brake
28 To assemble the tilt brake components, proceed as follows (Fig 6.9):
28.1 If the push rod/spring fork assembly was dismantled, assemble as follows:
28.1.1 On the pin (18) arrange 19 disc springs (17) as shown in Fig 6.9.
28.1.2 Open the fork (14) sufficiently to install pin and springs.
28.1.3 Secure pin with washer (16) and screw (15), using Loctite 222E.
28.1.4 Install grubscrew (19), using Loctite 222E and adjust assembly to dimension shown in
Fig 6.9.
28.2 If removed, install two Spirol pins (12) and two grubscrews (42) in tilt back plate (41). The ends of
grubscrews (42) should be flush with the bottom of the recess in the tilt back plate (41).
28.3 Position the tilt brake bell crank (8) (attached to RH support cap) on the mechanism housing (1).
28.4 Install tilt back plate (41) on the mechanism housing (1) and secure with four screws (13).
28.5 Align the tilt brake bell crank (8) and push tilt brake pivot pin (7) into position.
28.6 Install the push rod/spring fork assembly (14 -19), engaging spherical ends in the tilt brake shoe
assembly (39) and tilt back plate (41).
28.7 Position the tilt brake shoe assembly (39) and spring (40) in the tilt back plate (41) and push in
the tilt brake shoe axle (11) to secure.
Centre lock
29 To assemble the tilt cover/centre lock assembly, proceed as follows (Fig 6.9):
29.1 If removed, install dowel (35) and two Spirol pins (12) in tilt unit cover (33).
29.2 Install centre lock release lever (34) on dowel (35).
29.3 Install spring (32) in centre lock plunger (30). Install plunger in tilt unit cover (33) and insert dowel
(31) in plunger to retain spring (32).
29.4 Install centre lock release lever spring (36), engaging hook in centre lock release lever (34) and
securing leg to tilt unit cover (33) with screw (37), using Loctite 222E.
Tilt unit cover and balance knob
30 Install tilt unit cover and balance knob as follows (Fig 6.9):
30.1 Install ‘O’ ring (20) in the tilt unit cover (33).
30.2 Install the assembled tilt cover on the tilt back plate (41), ensuring dowel (31) engages in
appropriate slot. Secure assembly with three screws (10).
30.3 Install washer (21) and spring (22) on shaft (23) and secure with pin (24).
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