EasyManua.ls Logo

VLT FC 300 User Manual

Default Icon
110 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MAKING MODERN LIVING POSSIBLE
Instruction Manual
VLT
®
AutomationDrive FC 300, 0.25–75 kW

Table of Contents

Questions and Answers:

VLT FC 300 Specifications

General IconGeneral
Input Voltage380-480 V AC
Power Range0.25 kW
Control MethodVVCplus
Communication ProtocolsModbus RTU
Protection ClassIP20, IP21, IP55
Protection FeaturesOvervoltage, undervoltage, overcurrent, short circuit, overtemperature
Cooling MethodForced convection
Ambient Temperature-10 to +50 °C
Storage Temperature+70 °C
Relative Humidity5-95% (non-condensing)
AltitudeUp to 1000 m
EnclosureIP20

Summary

Safety

High Voltage Warning

Warning about high voltage when connected to AC power, requiring qualified personnel.

Unintended Start Warning

Warning about unexpected motor starts due to external signals or cleared faults.

Discharge Time Warning

Warning about charged capacitors needing time to discharge before service.

Symbols

Explanation of warning and caution symbols used in the manual for hazard identification.

Introduction

Purpose of the Manual

Details the manual's scope for installation, startup, and operation of the drive.

Additional Resources

Lists other resources for advanced drive functions, programming, and system design.

Product Overview

Explains the function of an adjustable frequency drive in controlling motor speed/torque.

Internal Controller Functions

Describes internal components of the drive with a block diagram.

Frame Sizes and Power Ratings

Details drive frame sizes and their corresponding power ratings.

Installation

Installation Site Checklist

Checks for suitable ambient conditions, mounting strength, and accessibility for operation.

Pre-installation Checklist

Verifies unit model, voltage ratings, motor compatibility, and current ratings.

Mechanical Installation

Covers physical mounting requirements, including cooling airflow.

Electrical Installation

Details wiring procedures for motor, AC line power, and control/communication.

Requirements

Outlines general wiring, protection, and grounding requirements for safe operation.

Grounding Requirements

Emphasizes proper grounding for operator safety and national/local code compliance.

Motor Connection

Instructions for safely connecting the motor to the drive's output terminals.

AC Line Input Connection

Details connecting the AC power supply to the drive's input terminals.

Control Wiring

Covers wiring for control signals, serial communication, and access to terminals.

Control Terminal Types

Summarizes functions and default settings for various control terminals.

Wiring to Control Terminals

Step-by-step guide for connecting wires to control terminals.

Using Shielded Control Cables

Best practices for shielding control and communication cables to prevent noise.

Jumper Terminals 12 and 27

Details the use of jumpers for specific operations and default settings.

Terminal 53 and 54 Switches

Instructions for setting analog input signal types using switches.

Mechanical Brake Control

How to control electro-mechanical brakes for hoisting applications.

Serial Communication

Connects RS-485 wiring and provides basic setup parameters for communication.

Safe Stop

Explains the Safe Stop function (STO) and its safety levels and activation.

Safe Stop Commissioning Test

Procedure for testing the safe stop installation after setup and modifications.

Start-up and Functional Testing

Pre-start Safety Inspection

Critical safety checks and verification of connections before applying power.

Applying Power

Steps for safely applying power to the unit and initial checks.

Basic Operational Programming

Introduction to programming the drive for basic operation using parameters.

Asynchronous Motor Set-up

Steps to configure parameters for asynchronous motors.

PM Motor Set-up in VVCplus

Setup procedure specific to Permanent Magnet (PM) motors.

Automatic Motor Adaptation

Procedure to measure motor characteristics for optimal compatibility.

Check Motor Rotation

Verifies motor rotation direction before starting operation.

Check Encoder Rotation

Checks encoder feedback and connection if an encoder option is used.

Local Control Test

Procedure to test drive operation using the local control panel.

System Start-up

Final procedure after wiring and programming for system startup.

User Interface

Local Control Panel

Describes the display and keypad interface on the drive for user interaction.

LCP Layout

Details the layout and functional groups of the Local Control Panel (LCP).

Setting LCP Display Values

How to customize the information displayed on the LCP for user applications.

Display Menu Keys

Explains the function of the LCP menu keys for navigation and setup.

Navigation Keys

Describes navigation keys for programming, cursor movement, and speed control.

Operation Keys

Explains the function of the LCP operation keys for starting, stopping, and modes.

Backup and Copying Parameter Settings

How to back up drive parameter settings to LCP and copy to other drives.

Uploading Data to the LCP

Steps to upload drive parameter data to the LCP memory.

Downloading Data from the LCP

Steps to download parameter data from the LCP to the drive.

Restoring Default Settings

Procedures to reset the drive to factory default settings.

Recommended Initialization

Steps for performing the recommended drive initialization.

Manual Initialization

Steps for performing manual drive initialization.

About Adjustable Frequency Drive Programming

Introduction

Overview of drive programming using parameters via LCP or PC software.

Programming Example

Example of programming for open-loop control with analog signal input.

Control Terminal Programming Examples

Examples of programming specific control terminals for various functions.

International/North American Default Parameter Settings

Default parameter settings based on regional selection.

Parameter Menu Structure

Explains the organization of parameters for drive setup and configuration.

Main menu structure

Lists parameters by group for navigation and reference.

Remote Programming with MCT 10 Set-up Software

Using PC software for drive programming, storage, and transfer.

Application Examples

Introduction

Introduction to quick reference examples for common applications.

Application Examples

Provides wiring and parameter examples for common drive applications.

Status Messages

Status Display

Explains the status messages displayed on the LCP for operational mode and status.

Status Message Definitions Table

Defines status messages, operation modes, reference sites, and status conditions.

Warnings and Alarms

System Monitoring

Explains how the drive monitors system indicators and potential external issues.

Warning and Alarm Types

Categorizes warnings, alarms, and trips, and how they are indicated and cleared.

Warning and Alarm Displays

Explains how warnings and alarms are displayed on the LCP and via status lights.

Warning and Alarm Definitions

Defines specific warnings/alarms, causes, and troubleshooting procedures.

Basic Troubleshooting

Start Up and Operation

Troubleshooting steps for common issues during startup and initial operation.

Display dark/No function

Troubleshooting steps for a dark or non-functional display on the LCP.

Intermittent display

Troubleshooting steps for an intermittent or flickering display.

Motor not running

Troubleshooting steps when the motor fails to start or run.

Motor running in wrong direction

Troubleshooting steps for incorrect motor rotation direction.

Motor is not reaching maximum speed

Troubleshooting steps for motor failing to reach maximum speed.

Motor speed unstable

Troubleshooting steps for unstable motor speed.

Motor runs rough

Troubleshooting steps for rough motor running or vibration.

Motor will not brake

Troubleshooting steps for when the motor fails to brake.

Open power fuses or circuit breaker trip

Troubleshooting steps for open power fuses or tripped circuit breakers.

Line power current imbalance greater than 3%

Troubleshooting steps for line power current imbalance issues.

Motor current imbalance greater than 3%

Troubleshooting steps for motor current imbalance issues.

Specifications

Power-dependent Specifications

Lists specifications that vary based on the drive's power rating.

General Technical Data

Provides general technical specifications including voltage, frequency, and torque.

Pulse/encoder inputs

Specifications for pulse and encoder input signals.

Digital output

Specifications for digital and pulse outputs.

Analog output

Specifications for analog outputs.

Control card, 24 V DC output

Specifications for the 24 V DC output from the control card.

Control card, 10 V DC output

Specifications for the 10 V DC output from the control card.

Control card, RS-485 serial communication

Specifications for RS-485 serial communication.

Control card, USB serial communication

Specifications for USB serial communication.

Relay outputs

Specifications for programmable relay outputs.

Cable lengths and cross-sections for control cables1)

Recommended cable lengths and cross-sections for control cables.

Control card performance

Performance characteristics of the control card.

Speed control range (open-loop)

Speed control range in open-loop mode.

Speed control range (closed-loop)

Speed control range in closed-loop mode.

Environment

Environmental specifications including enclosure, vibration, and humidity.

Fuse Specifications

Information on recommended fuses and circuit breakers for protection.

Fuses

Recommendation to use fuses/breakers for protection against internal breakdown.

Recommendations

General recommendations for fuse selection and types.

CE Compliance

Requirements for CE compliance regarding fuses and circuit breakers.

Connection Tightening Torques

Provides torque specifications for various terminals during connection.