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Vogt Tube-Ice User Manual

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Vogt Tube-Ic
High-Side Machines
Bitzer 50 Ton High Side for P34HL Low Side
Manual Part Number 12A4171M19
Vogt Ice®, LLC
1000 W. Ormsby Ave.
Suite 19
Louisville, KY 40210 USA
Since 1880
Sales + Service: 1-502-635-3000
Parts: Your Local Distributor
SuperCare Technical: 1-502-635-3510
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Vogt Tube-Ice Specifications

General IconGeneral
BrandVogt
ModelTube-Ice
CategoryIce Maker
LanguageEnglish

Summary

Vogt Tube-Ice High-Side Machines

Notice and Manual Usage Guidelines

Manual Responsibility and Storage

Manual must remain on premises and be accessible for maintenance and troubleshooting.

Intended User Expertise

Information is for individuals with electrical, refrigeration, and mechanical expertise.

Contacting Vogt Ice for Assistance

Contact distributor or factory for information not found in the manual.

Model and Serial Number Identification

Locate model and serial number on the nameplate for quick inquiries.

Warranty Registration and Start-Up Form

Bitzer High Side Component Layout

Low Side Piping Diagram and Components

Low Side Piping Component References

Reference table for components shown in the low side piping diagram.

High Side Piping Diagram and Components

High Side Piping Component References

Reference table for components shown in the high side piping diagram.

High Side Oil Return System Diagram

Oil Return System Operation and Maintenance

Oil Return Parts List

List of parts and quantities for the oil return system.

Oil Return System Pre-charge

Specifies the pre-charge quantity for the oil return system.

Refrigerant Charge and Level Indicators

Receiver Receiver Charging Valve

Component for charging refrigerant into the receiver.

Refrigerant Level Column

Indicator for monitoring refrigerant levels in the receiver.

Refrigeration Line Sizing for Up to 25ft Runs

Line Size Recommendations

Table detailing recommended line sizes for suction, thaw gas, and liquid lines.

Isolation Valve Recommendation

Recommendation for installing isolation valves for system maintenance.

Liquid Line Filter Drier Components

Liquid Line Filter Drier Core Part Number

Part number and description for the liquid line filter drier core.

Bitzer Compressor Model and Specifications

Compressor Oil and Charge Specifications

Details on oil type, charge, voltage, and operating current.

Compressor Parts Identification

List of compressor parts including loader coils and crankcase heater.

Compressor Sensor and Valve Locations

Diagram showing locations of oil sight glass, sensors, and drain valve.

Electrical Controls and Wiring Schematics

Field Wired Connections

Details of field wiring from disconnect panel to VFD and Low Side.

Factory Wired Connections

Details of factory wiring for Vogt Aux. Box to VFD and Compressor.

Disconnect Size and Fuse Calculations

Calculations for disconnect size, full load amp rating, and fuse capacity.

Disconnect Panel Wiring Diagram and Components

Disconnect Panel Bill of Material

List of parts and quantities for the disconnect panel enclosure and components.

Disconnect Wiring Schematic Overview

WEG VFD Control and Operation

VFD Input/Output Signal Assignments

Mapping of VFD terminals to Vogt Aux. Box and Low Side signals.

VFD Compressor Control Logic

Explanation of how the VFD controls the compressor motor speed and monitors amp draw.

Compressor Junction Box (SE-i1) Operation

SE-i1 Protection Module Wiring and Signals

Wiring diagram and signal definitions for the SE-i1 protection module.

SE-i1 Pressure and Temperature Monitoring

Safety limits and trip points for suction, discharge pressure, and oil temperature.

SE-i1 Oil Fault Monitor and Status Lights

Information on the oil fault monitor and its LED status indicators.

Compressor Monitoring and Protection Features

Rotation Direction Monitoring and Lockout

How compressor rotation direction and phase loss are monitored and handled.

Phase Failure Monitoring and Lockout

Monitoring for phase loss and lockout conditions, including reset procedures.

Modbus Communication for Monitoring and Fault Reset

Using Modbus for HMI monitoring and resetting High Side faults.

Vogt Auxiliary Box Wiring Diagram and Components

Vogt Auxiliary Box Bill of Material

List of parts and quantities for the Vogt Auxiliary Box enclosure and components.

3-Way Motorized Ball Valve for Condenser Water Control

3-Way Valve Part Numbers and Actuator

Part numbers for the 3-way valve, electric actuator, and linkage kit.

Condenser Water Flow Modulation

How the PLC controls the 3-way valve via a 0-10V DC signal to modulate water flow.

HMI Settings for Condenser Water PID Control

Screenshots showing HMI settings for PID control of condenser water.

Condenser Water Piping with 3-Way Valve Diagram

VG18A5 Series Three-Way Ball Valve Operation

Diagrams illustrating the operation of the VG18A5 series three-way ball valve.

Condenser Water Valve Actuator Wiring Diagram

Modbus Communication Setup Instructions

Purpose of Modbus Communication

Allows HMI monitoring and High Side fault reset from Low Side HMI.

Required Modbus Communication Materials

List of recommended materials for establishing Modbus communication.

Modbus Wiring Connections for DB15 and 3-PIN Plug

DB15 Adaptor Wiring to Bitzer Adaptor

Step-by-step guide for connecting Modbus cable wires to the DB15 and Bitzer adaptors.

Connecting Modbus to the SE-i1 Protection Module

Modbus Communication Status Indicator

Description of the 'Comm.' blue LED indicator for Modbus communication status.

Modbus Communication Status on Low Side HMI

Low Side HMI Digital Blue LED Indicator

Explanation of the blue LED indicating Modbus connection status on the HMI.

Compressor Oil Temperature Monitoring via Modbus

Safe Compressor Start Conditions

Compressor can start safely when oil temp is 80°F or above with Modbus.

Delayed Compressor Start Without Modbus

Machine waits 2 hours for crankcase heater if Modbus communication is lost.

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