Name: Volkswagen Bora 2004
Brand: Volkswagen
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01-137

Arrangement of ABS MARK 60

The brake booster boost is produced by

vacuum pressure.

Distinguishing features:

1 - 10" brake booster

2 - Hydraulic unit

3 - Control module, 47-pin (bolted to

hydraulic unit). Two 4.8 mm wide

contacts are located at each end of

the connection.

Ст

. 5 из 10ABS Mark 60 On Board Dia

nostic

(

OBD

)

, vehicles from m

10.00

ABS ITT Mark 20 IE on Boarddiagnostic (OBD)2
Function2
V.A.G 1551 Scan Tool or Tester VAS 50514
Identifying Characteristics5
Distinguishing Features5
Distinguishing Features of ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE Hydraulic Unit5
Technical Data6
Control Module Identification6
Diagnostic Trouble Code (DTC) Memory6
Safety Precautions7
On Board Diagnostic (OBD) with V.A.G 1551 Scan Tool or Tester VAS 5051 (Flow Chart)8
Electrical/Electro Components and Locations10
ABS Hydraulic Unit N55-10
ABS Control Module (W/Edl)-J104-11
ABS/EDL and ABS/EDL/ASR Hydraulic Unit-N55-12
ABS/EDL and ABS/EDL/ASR Control Module-J104-13
Brake Lightswitch-F-14
Data Link Connector (DLC)14
Longitudinal Acceleration Sensor-G25114
ABS Warning Light-K47-15
Warning Light for Brake System-K118-15
ESP Control Lamp-K155-15
Right/Left Front ABS Wheel Speedsensor -G45-/-G47-16
Wheel Hub with Impulse Rotor for Right/Left Front Speed Sensors16
Right/Left Rear ABS Wheel Speed Sensor-G44-/-G46-18
Wheel Hub with Impulse Rotor for Right/Left Rear Speed Sensors18
Diagnostic Trouble Codes (DTC) Displayed by Warning Lights -K14-, -K47- and -K118-20
Warning Lights20
ABS Warning Light -K47-21
ABS Warning Lights -K47- and -K118-22
Electrical Wiring Diagrams, Troubleshooting & Component Locations Binder22
Parking Brake Indicator Light -K14-23
Vehicles with ABS/EDL23
Malfunction: Vehicle Has no EDL Function23
ABS ITT Mk 20 IE on Board Diagnostic (OBD) Program24
Special Tools and Equipment24
Test Requirements25
V.A.G 1551 Scan Tool, Connecting and Selecting Function26
Indicated on Display26
V.A.G-On Board Diagnostic26
Rapid Data Transfer27
Workshop Code28
List of Selectable Functions30
Diagnostic Trouble Code (DTC), Memory31
Work Sequence if a DTC Has Been Detected32
Automatic Test Sequence33
V.A.G - on Board Diagnostic33
Vehicle Diagnosis, Testing and Information System VAS 5051, Connecting and Selecting ABS Control Module34
Select Operating Mode36
Select Vehicle System36
Select Diagnostic Function37
Diagnostic Trouble Code (DTC) Table38
Diagnostic Trouble Code (DTC) Memory, Erasing and Ending Output59
Erasing DTC Memory59
Ending Output60
ABS Control Module, Coding61
Coding Control Module62
Coding Table63
Measured Value Block, Reading64
Observe Following if Test and Measuring Instruments Are Required During a Test Drive65
Read Measured Value Block66
List of Selectable Display Group Numbers67
Test Sequence and Test Tables with Measured Values69
Checking Speed Sensor Allocation69
Display Group Number 00169
For Display Group Number 001 Remember70
Checking Speed Sensor71
Display Group Number 00271
For Display Group Number 002 Remember72
Checking Brake Light Switch for ABS and ABS/EDL Function73
Display Group Number 00373
Checking Data Bus Wiring75
Display Group Number 12575
Output Diagnostic Test Mode (DTM)77
Indicated on V.A.G 1551 Display During Output Diagnostic Test Mode (DTM)78
Output Diagnostic Test Mode80
Indicated on Display (Vehicles with EDL)92
Function Is Unknown or Cannot be Carried out at the Moment93
Basic Setting, Initiating94
Display Group Number 01: Bleeding Hydraulic Unit95
System in Basic Setting96
ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, Electrical Check105
Removing Air Cleaner107
Release ABS Control Module (W/Edl) -J104- Connector-Arrow 1- and Pull Off-Arrow 2-108
Connect Test Box V.A.G 1598/21 -1- to Multi-Pin Connector of ABS Control Module (W/Edl) -J104- (-2-)108
Multi-Pin Connector with Contact Assignment109
Contact Assignment of Connectors for Voltage Supply and on Board Diagnostic(OBD) with V.A.G 1551 Scan Tool109
Contact Assignment of Connector T25 Wiring Harness/Abs Control Module (W/Edl) -J104-109
Wiring Connection to Component110
Test Step Overview112
Test Table114
Switch to Measuring Range: Voltage Measurement (20 V =)115
Switch to Measuring Range: Resistance Measurement (2 K)117
Switch to Measuring Range: Voltage Measurement121
Switch to Measuring Range: Resistance Measurement (200)123
Switch to Measuring Range: Resistance Measurement 200125
Functional Check: ABS Warning Light -K47-126
Functional Check: Warning Light for Brake System -K118-127
Functional Check: ABS Hydraulic Pump -V64-128
Switch to Measuring Range: Resistance Measurement (20020)129
Continuation of Test Step 19130
Switch to Measuring Range: Resistance Measurement (200/20)131
Continuation of Test Step 20132
Functional Check: ESP Control Lamp -K155133
Brake Light Switch, Adjusting134
Vehicle up to My 02.00134
Vehicle from My 03.00135
ABS Mark 60 on Board Diagnostic (OBD), Vehicles from My 10.00136
The ESP Is a Further Extension of the Familiar Vehicle Safety Systems136
During this Period a Test Sequence (Self-Check) Is Run in the Control Module for the Following Functions138
Features of 4MOTION139
Special Detail for Bleeding Brake Systems with ABS/EDL139
Arrangement of ABS MARK 60140
Safety Precautions and Fundamental Points Regarding Troubleshooting142
Technical Information143
Troubleshooting with V.A.G 1551 Scan Tool or Tester VAS 5051 on ABS Mark 60 (Flow Chart)144
Electrical/Electro Components and Installing Location146
ABS Control Module (W/Edl) -J104-147
Vehicles with ABS/ESP Only147
Sender for Rotation Rate -G202-149
Vehicles with ABS/EDL/ASR/ESP Only149
Sensor for Transverse Acceleration -G200-150
Longitudinal Acceleration Sensor -G251-151
ESP-Sensor Unit -G419-, Vehicles from 02.02152
Sender 1 for Brake Booster -G201-154
Brake Booster155
Steering Angle Sensor -G85-155
Brake System Vacuum Pump -V192-156
Button for ASR/ESP -E256-158
Warning Light for Brake System -K118-158
ASR/ESP Control Lamp -K155-158
Right/Left Front ABS Wheel Speed Sensor -G45-/-G47-159
Wheel Hub with Rotor for Speed Sensors159
Right/Left Rear Speed Sensor -G44-/-G46-161
Diagnostic Trouble Codes (Dtcs) Displayed by Warning Lights -K47-, -K118- and -K155-163
Warning Lights -K47- and -K118-165
On Board Diagnostic (OBD), Performing167
Test Prerequisites for OBD167
Scan Tool, Connecting169
Connecting VAS 5051170
Selecting Operating Mode170
Selecting Vehicle System170
Selecting Diagnosis Function170
V.A.G 1551 or V.A.G 1552 Scan Tool Vehicle System Tester171
V.A.G 1551/3 or 1551/3A Adapter Cable171
If "Control Module Does Not Answer!" Again Appears175
V.A.G - on Board Diagnosic177
Diagnostic Trouble Code (DTC) Memory, Checking178
Check DTC Memory (Function179
Output Diagnosic Test Mode (DTM)180
Indicated on V.A.G 1551 Display During Output DTM181
Output Diagnosic Test Mode183
ABS Hydraulic Pump-V64 no Longer Runs185
ABS Hydraulic Pump -V64- no Longer Runs188
The ABS Warning Light -K47- Goes out196
Test Sequence241
Vehicle Data Label242
Explanation of the PR. Numbers on Vehicle Data Label242
Location of Optional Equipment Number (PR No.) on Vehicle Data Plate (Arrow)242
Table for ABS, Coding244
With Control Unit Identification Number 1C0 907 379 C/J/L for Vehicles from 10.00244
Table for ABS/EDL/ASR, Coding245
With Control Unit Identification Number 1C0 907 379 D/K for Vehicles from 10.00245
Table for ABS/EDL/ASR/ESP, Coding246
Vehicles with Front Wheel Drive246
With Control Unit Identification Number 1C0 907 379 E/G/M for Vehicles from 10.00246
4MOTION Vehicles247
With Control Unit Identification Number 1C0 907 379 F/H/N247
Overview of Selectable Display Group Numbers250
Checking Brake Light Switch, Brake System Warning Lamp, ABS Warning Lamp and ASR/ESP Warning Lamp257
Checking Steering Angle Sensor, Sensor for Transverse Acceleration and Sender for Rotation Rate259
Checking Sensor for Transverse Acceleration -G200-261
Checking Brake Pressure Sensor263
Display Group Number 005263
Checking Longitudinal Acceleration Sensor -G251-265
Display Group Number 006265
Function 04 "Initiate Basic Setting" Performs Several Functions with ABS Mark 60272
When the ABS Control Module (W/Edl) -J104- Is Replaced, a Zero Compensation Must be Performed for the Following Components273
VAS 5234 Brake Filler and Bleeder Unit274
Basic Setting275
When All 8 Cycles Have Been Performed, this Message Appears on the Display276
Display Group Number 40: Switching off Longitudinal Acceleration Sensor -G251-277
Display Group Number 60: Zero Compensation of Steering Angle Sensor -G85-279
Basic Setting 60 off (4-On)281
Function Is Unknown or Cannot Be-Performed at Moment281
Erase DTC Memory (Function282
Display Group Number 63: Zero Compensation of Sensor for Transverse Acceleration -G200-283
Basic Setting 63 off (4-On)284
End Output (Function285
Display Group Number 66: Zero Compensation for Sender 1 for Brake Booster -G201-286
Display Group Number 69: Zero Compensation of Longitudinal Acceleration Sensor -G251-289
Basic Setting 69 off (4-On)290
Display Group Number 93: Activation of ESP Driving Test292
Basic Setting 93 on (8)293
Login Procedure295
Coding 2295
Electrical Check of Mark 60296
Connect Test Box V.A.G 1598/36 -1- to Multi-Pin Connector of ABS Control Module (W/Edl) -J104- -2-299
Multi-Pin Connector with Contact Assignments300
Contact Assignment of Connectors for Voltage Supply and Self-Diagnosis with the V.A.G 1551 Scan Tool300
Contact Assignment of Connector T47 Wiring Harness/Abs Control Module (W/Edl) -J104-300
Perform Test Step305
Perform Test Step306
Switch to Measuring Range: Resistance Measurement (2 K)310
Switch to Measuring Range: Voltage Measurement (2 V)314
Functional Check: ESP Control Lamp -K155-318
Functional Check: Warning Lamp for ASR/ESP Button -E256-319
Test Table (Test Steps 17-23)321
Switch to Measuring Range: Voltage Measurement (20 V =) in Test Step 17, Resistance Measurement (200) in Test Step 17A321
Continuation of Test Step 17322
Switch to Measuring Range: Resistance Measurement (200/20M)323
Continuation of Test Step 18326
Definitions334
Abs & Asr334
Data Bus Low (High)334
Speed Sensor334
Ebd & Edl335
On Board Diagnostic (OBD)335
Performing on Board Diagnostic (OBD)335
Performing Electrical Check335
No Communication336
Short to Ground336
Short to Positive337
Brake Pressure Release Solenoid -F84-337
Magnetic Coil for Brake Pressure, in Brake Booster, -N247-337
Ebc337
Sender 1 for Brake Booster/Sensor -2- for Brake Pressure -G201-/-G214-338
Program Card Version338
Sporadic338
Infinity338
Forget-Malfunction Counter339

Brand	Volkswagen
Model	Bora 2004
Category	Automobile
Language	English

Volkswagen Bora 2004 User Manual

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Volkswagen Bora 2004 Specifications

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