Volkswagen FOX 2004 User Manual

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Workshop Manual
Fox 2004 ➤
3 - Cyl. diesel engine
Engine ID
BNM
Edition 02.2009
Service
Service Department. Technical Information

Volkswagen FOX 2004 Specifications

General

Brand	Volkswagen
Model	FOX 2004
Category	Automobile
Language	English

Summary

00 - Technical data

1 Technical data

General technical specifications for the engine.

1.2 Engine features

10 - Cylinders, engine block, support, cover

1 Engine - remove and install

Procedure for removing and installing the engine assembly.

13 - Crankshaft, pistons

1 Engine - dismantle and assemble

Steps for disassembling and assembling the engine core.

2 Crankshaft flanges and flywheel - remove and install

4 Crankshaft - remove and install

Detailed procedure for removing and installing the crankshaft.

5 Pistons and connecting rods - dismantle and assemble

Procedure for dismantling and assembling pistons and connecting rods.

15 - Cylinder head, valve control mechanism

1 Cylinder head - remove and install

Steps for removing and installing the cylinder head.

1.1 Timing belt - remove and install, adjust

Procedure for timing belt replacement and adjustment.

1.2 Cylinder head - remove and install

Detailed steps for cylinder head removal and installation.

1.3 Compression - check

2 Valve command - repair

17 - Lubrication system

1 Lubrication system components - remove and install

General procedure for removing/installing lubrication system parts.

1.1 Crankcase - remove and install

1.2 Checking the oil pressure and the oil pressure switch

19 - Cooling system

1 Cooling system components - remove and install

General procedure for removing/installing cooling system parts.

1.4 Cooling system - drain and replenish

20 - Supply system - Fuel tank, fuel pump

1 Fuel supply system components - remove and install

General procedure for fuel supply system components.

1.5 Fuel tank - remove and install

1.6 Fuel pump - remove and install

21 - Overcharge - turbo

1 Overcharge system with turbocharger

Overview of the turbocharger system and its components.

1.3 Turbocharger - remove and install

Procedure for removing and installing the turbocharger.

23 - Supply system - mechanical injection (diesel)

1 Maintaining the direct injection Diesel system

Procedures for maintaining the diesel injection system.

1.5 Injectors - repair

1.7 Injectors - remove and install

2 Engine command unit

2.1 Engine command unit - remove and install

Procedure for removing and installing the engine control unit.

2.2 Querying and erasing fault memory of the engine command unit

Method for reading and clearing engine control unit fault codes.

26 - Exhaust system

1 Exhaust system components - remove and install

General procedure for exhaust system component removal/installation.