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Transporter 2016
Volkswagen Transporter 2016 User Manual
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Workshop Manual
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General body repairs, interior
Edition 03.2020
Service
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Table of Contents
Table of Contents
3
Technical Data
9
Safety Information
9
Safety Measures When Working on Vehicles with a Start/Stop System
10
Safety Precautions When Using Testers and Measuring Instruments During a Road Test
11
Safety Measures When Working with Pyrotechnic Components
11
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
13
Additional Safety Regulations for Side Airbag
13
Safety Instructions for Airbag
14
Additional Safety Instructions for Curtain Airbag
14
Deactivating the Airbag
15
Safety Regulations for Crash Sensors (Pressure Sensors) for Front Side Airbags
15
Additional Safety Instructions for Repair Work on Seat Occupied Recognition for Front Passenger Airbag Deactivation - Country-Specific
16
Measures for Seat Occupied Recognition for Front Passenger Airbag Deactivation Following an Accident - Country-Specific
17
Renewing Pyrotechnic, Electrical and Mechanical Components of the Restraint System after
17
An Accident
17
Checking Airbag Securing Parts after an Accident
18
Accident Without Airbag Triggering
19
Seat Belts
19
Checking Seat Belts
19
Check Belt Webbing
20
Checking Inertia Reel (Locking Mechanism)
20
Visually Checking Belt Buckle
21
Check Operation of Belt Buckle
21
Checking Belt Relays, and Buckle Tongues
21
Checking Securing Parts and Anchorage Points after an Accident
22
Checking Seat Belt Restraint Function of Seat Belt for Holding Additional Child Seats (Not for Driver Seat Belt) - Country-Specific
22
Checking Child Seat Anchors after an Accident
22
Safety Instructions for Automatic Anti-Dazzle Interior Mirror
23
Safety Precautions When Working in Vicinity of High-Voltage Components
23
Safety Precautions When Working on a High-Voltage System
23
Repair Notes
25
General Repair Instructions
25
Contact Corrosion
25
Routing and Attachment of Lines
26
Hazard Classification of High-Voltage System
27
Interior Equipment
28
Compartments/Covers
28
Overview of Fitting Locations - Storage Compartments/Covers
28
Assembly Overview - Driver Side Dash Panel Cover
31
Assembly Overview - Steering Column Trim
32
Assembly Overview - Glove Compartment
33
Assembly Overview - Storage Compartment in Headliner
34
Removing and Installing Dash Panel Cover on Driver Side
36
Removing and Installing Dash Panel Insert Trim
37
Removing and Installing Upper Steering Column Trim
37
Removing and Installing Lower Steering Column Trim
38
Removing and Installing Footwell Cover
39
Removing and Installing Glove Compartment Opener
39
Removing and Installing Glove Compartment
40
Removing and Installing Dash Panel Compartment
41
Removing and Installing Headliner Storage Compartment
44
Equipment
50
Assembly Overview - Partition, Panel Van
50
Assembly Overview - Grab Handles on Pillar Trims
53
Assembly Overview - Ashtray/Cup Holder, Rear
54
Assembly Overview - Sun Blind
55
Removing and Installing Bracket for Net Partition
55
Removing and Installing Sun Visor
56
Removing and Installing Roof Grab Handle
58
Removing and Installing Grab Handles on Pillar Trims
59
Removing and Installing Partition, Panel Van
61
Removing and Installing Ashtray/Cup Holder, Rear
63
Removing and Installing Sun Blind
64
Centre Console
66
Assembly Overview - Centre Console
66
Removing and Installing Centre Console Cover
67
Removing and Installing Centre Console Insert
70
Removing and Installing Centre Console Front Storage Compartment
71
Removing and Installing Centre Console
71
Removing and Installing Cup Holder
73
Front Centre Armrest
74
Removing and Installing Front Centre Armrest
74
On Inside
76
Assembly Overview - Interior Mirror
76
Removing and Installing Interior Mirror
78
Assembly Overview - Table Modules, Table Module in Seat Rails
84
Assembly Overview - Table Modules, Table Module in Side Panel
87
Removing and Installing Table Module in Sidewall
99
Seat Rail Systems
104
Assembly Overview - Seat Rail Systems
104
Removing and Installing Seat Rails
107
Passenger Protection
113
Seat Belts
113
Assembly Overview - Front Three-Point Seat Belt
113
Assembly Overview - Rear Outer Three-Point Seat Belt
116
Removing and Installing Front Three-Point Seat Belt
117
Removing and Installing Rear Three-Point Seat Belt
124
Removing and Installing Rear Outer Belt End Fitting
132
Removing and Installing Belt Height Adjuster
135
Removing and Installing Front Belt Buckle
138
Removing and Installing Rear Belt Buckle
143
Child Seat Anchors
150
Assembly Overview - Front Child Seat Anchors, Multivan/Business
150
Assembly Overview - Rear Child Seat Anchors
151
Airbag System
152
Overview of Fitting Locations - Airbag System
152
Airbag Control Unit
154
Assembly Overview - Airbag Control Unit
154
Removing and Installing Airbag Control Unit J234
154
Driver's Airbag
157
Removing and Installing Airbag Unit with Igniter
157
Removing and Installing Return Spring with Slip Ring (Coil Connector)
161
Front Passenger Side Airbag
162
Removing and Installing Front Passenger Side Airbag Unit with Igniter
162
Removing and Installing Key-Operated Switch to Deactivate Front Passenger Side Airbag
164
Side Airbags
166
Removing and Installing Front Side Airbag with Igniter
166
Curtain Airbags
172
Removing and Installing Curtain Airbag with Igniter
172
Airbag Crash Sensors
180
Overview of Fitting Locations - Airbag Crash Sensors
180
Removing and Installing Side Airbag Crash Sensors on Driver Side G179 / G180
181
Removing and Installing Rear Side Airbag Crash Sensors on Driver Side G256 / G257
182
Trim, Insulation
184
Front Door Trims
184
Assembly Overview - Front Door Trim
184
Removing and Installing Front Door Trim
184
Rear Door Trims
188
Assembly Overview - Rear Door Trim
188
Assembly Overview - Sun Blind for Door Window
194
Removing and Installing Rear Door Trim
194
Removing and Installing Sun Blind for Door Window
203
Dash Panel
204
Assembly Overview - Dash Panel
204
Assembly Overview - Auxiliary Console
207
Removing and Installing Dash Panel End Cover
207
Removing and Installing Dash Panel Trim
208
Removing and Installing Dash Panel Insert Trim
211
Removing and Installing Loudspeaker Trim
211
Removing and Installing Light Switch Trim
212
Removing and Installing Radio/Navigation System Mounting Frame
213
Removing and Installing Mounting Frame of Operating Unit of Heater and Air Conditioning
213
Unit
213
Removing and Installing Dash Panel
214
Removing and Installing Loudspeaker Mounting
219
Removing and Installing Cup Holder
220
Removing and Installing Dash Panel Vents
221
Removing and Installing Auxiliary Console
223
Installing "No Airbag" Sign
225
Central Tube for Dash Panel
227
Assembly Overview - Central Tube for Dash Panel
227
Removing and Installing Central Tube for Dash Panel
228
Interior Trims
232
Removing and Installing Sill Panel Moulding
232
Removing and Installing A-Pillar Trim
237
Removing and Installing B-Pillar Trim
239
Removing and Installing C-Pillar Trim
245
Removing and Installing D-Pillar Trim
248
Removing and Installing Side Trim
250
Removing and Installing Floor Covering
251
Luggage Compartment Trims
259
Assembly Overview - Lower Rear Lid Trim
259
Assembly Overview - Upper Rear Lid Trim
261
Removing and Installing Lower Rear Lid Trim
261
Removing and Installing Upper Rear Lid Trim
265
Removing and Installing Luggage Compartment Side Trim
267
Removing and Installing Luggage Compartment Floor
272
Removing and Installing Lock Carrier Trim
274
Removing and Installing Fastening Rings
278
Roof Trims
285
Assembly Overview - Moulded Headliner
285
Removing and Installing Roof End Strip
287
Removing and Installing Moulded Headlining
288
Seat Frames
293
Overview of Seat Variants
293
Overview of Fitting Locations - Seat Variants
293
Front Seats
295
Overview of Fitting Locations - Electrical and Electronic Components
295
Assembly Overview - Front Seat
296
Assembly Overview - Front Backrest
300
Assembly Overview - Head Restraint
304
Assembly Overview - Seat Pan
304
Removing and Installing Front Seat
308
Retrofitting Double Bench Seat
322
Connecting and Disconnecting Airbag Adapter
325
Removing and Installing Handle for Seat Height Adjustment
326
Removing and Installing Seat Height Adjustment Unit
327
Removing and Installing Trim, Front Seat
327
Removing and Installing Lumbar Support Adjustment Unit
339
Removing and Installing Lumbar Support Adjustment Motor
341
Removing and Installing Backrest Adjustment Unit
343
Removing and Handle for Installing Backrest Adjustment
343
Removing and Installing Front Backrest
344
Removing and Installing Head Restraint Guide
352
Removing and Installing Seat Adjustment Operating Unit, Memory Setting, Lumbar Support
352
Removing and Installing Seat and Steering Column Adjustment Control Unit with Memory J136
353
Rear Seats
355
Assembly Overview - Bench Seat/Individual Seats
355
Assembly Overview - Head Restraint, Multivan/Business
368
Removing and Installing Bench Seat/Individual Seats
369
Removing and Installing Rear Seat Backrest
377
Removing and Installing Centre Armrest
388
Trims of Individual Seat in 2Nd Row, Multivan/Business
392
Rear Seats, Business
402
Assembly Overview - Pneumatic Lumbar Support
402
Removing and Installing Bench Seat
404
Removing and Installing Seat
409
Removing and Installing
411
Removing and Installing Head Restraint
414
Removing and Installing Trim for Head Restraint Adjuster
416
Removing and Installing Backrest Trim
419
Removing and Installing Upper Trim of Front Bench Seat
420
Removing and Installing Lower Trim of Front Bench Seat
422
Removing and Installing Upper Trim of Rear Bench Seat
423
Removing and Installing Lower Trim of Rear Bench Seat
424
Removing and Installing Seat Adjustment Control Element
426
Removing and Installing Control Element Bracket
432
Removing and Installing Seat Belt
434
Removing and Installing Belt Buckle
438
Removing and Installing Centre Console Cover
439
Seat - Padding, Covers
440
Front Seat Covers and Padding
440
Assembly Overview - Seat Heating Element
440
Assembly Overview - Backrest Heater Element
443
Removing and Installing Cover and Padding for Seat Pan
444
Removing and Installing Backrest Cover and Backrest Padding
452
Separating Cover and Padding on Seat Pan
458
Separating Cover and Padding on Backrest
458
Removing and Installing Seat Heating Element Z6 / Z8
460
Removing and Installing Backrest Heating Element Z7 / Z9
463
Rear Seat Covers and Padding
468
Removing and Installing Covers and Padding
468
Separating Cover and Padding
485
Rear Seat Covers and Padding, Business
521
Removing and Installing Seat Cover and Padding
521
Removing and Installing Backrest Cover and Padding
526
4
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Volkswagen Transporter 2016 Specifications
General
Adjustable temperature control
Yes
Heater Control
Manual
Heated seats
Optional
Heated windshield
Optional
Rear heater
Optional
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General
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