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D41B
Volvo Penta D41B User Manual
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Engine Body
W
orkshop Manual
2(0)
B
31
, 32, 41, 42, 43,
44, 300 series
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Information
4
General Information
7
Special Tools
11
Other Special Equipment
14
Design and Function
15
Engine, General
15
Location of Identification Plates
16
Engine Presentation
17
Component Description
28
Repair Instructions
32
General
32
Engine Fixture Attachment
33
Engine Condition Test
34
Compression Test
34
Removing Components from the Cylinder Block
34
Removing
34
Disassembling Cylinder Block
41
Removing
41
Cylinder Head, Reconditioning
47
Cylinder Head, Assembly/Disassembly
47
Guide Pin, Valve Yoke, Change (44/300)
48
Cylinder Head, Leakage Check
49
Cylinder Head, Inspection
50
Valve Guides, Inspection
51
Valve Guides, Replacing
51
Valve Seat, Replacing
52
Valve Seat, Grinding
53
Valve, Grinding
53
Rocker Mechanism, Reconditioning
54
Checking Valve Springs
55
Copper Injector Sleeves, Replacing
55
Cleaning Seat for Copper Sleeve
56
Copper Sleeve, Installing
56
Cylinder Head, Installing
58
Valves, Adjusting
59
Cylinder Head, Reconditioning
61
Cylinder Block, Inspection
61
Cylinder Block, Surface Grinding
61
Cylinder Liner, Inspection and Measurement
61
Cylinder Liner, Honing
62
Piston and Connecting Rod, Inspection
63
Piston, Installing
64
Piston Rings, Inspection and Alignment
65
Piston Rings, Installing
65
Lifters and Camshaft, Inspection
66
Camshaft Measurement
66
Camshaft Bearings, Replacing
67
Crankshaft and Bearing, Inspection
67
Crankshaft, Reconditioning
69
Flywheel, Replacing
70
Ring Gear, Replacing
71
Flywheel, Indication
72
Flywheel House, Indication
72
Flywheel Cover Reconditioning
73
Cylinder Block, Installing
74
Cylinder Liner, Installing
74
Piston, Installing
75
Oil Pump, Installing
75
Injection Timing, Setting
84
Drive Belts, Tensioning
89
Checks before Starting
93
Checks after Starting
93
5
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Volvo Penta D41B Specifications
General
Engine Model
D41B
Compression Ratio
17.5:1
Fuel Type
Diesel
Cooling System
Freshwater Cooled
Stroke
88 mm
Emissions Compliance
EPA Tier 3
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