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Volvo Penta D5A T User Manual

Volvo Penta D5A T
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OPERATOR’S MANUAL
D5A T/TA Marine Genset
Control system MCC

Table of Contents

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Volvo Penta D5A T Specifications

General IconGeneral
Number of Cylinders5
Fuel SystemCommon rail direct injection
Compression Ratio17.5:1
AspirationTurbocharged
Engine TypeDiesel
Bore x Stroke108 mm x 130 mm

Summary

Safety Information

Safety Information Presentation

Explains the presentation of safety information and warning priorities in the manual.

Engine Operation Safety

Covers safe operation, fueling, combustible environments, and CO poisoning risks.

Maintenance and Service Safety

Guidelines for safe maintenance, pre-start checks, and avoiding fire/explosion.

Hazard Awareness and System Safety

Warnings about hot parts, chemicals, and safety for cooling, fuel, electrical systems.

Introduction

Manual Purpose and Environmental Care

Purpose of the manual, Volvo Penta's environmental responsibility, and fuel/oil usage.

Certified Engines and Warranty

Requirements for certified engines and information on the limited warranty.

Genset Presentation

D5A T HE Model Overview

Description of the D5A T HE marine genset, its features, and components.

D5A TA HE Model Overview

Description of the D5A TA HE marine genset, its features, and components.

D5A T RC Model Overview

Description of the D5A T RC marine diesel engine, its features, and components.

D5A T KC Models Overview

Descriptions of D5A T KC variants, their features, and components.

Initial Genset Service

General Inspection and System Checks

Procedures for initial inspection, electrical wiring, and system filling.

Starting the Genset

Pre-Start Safety and Warming-Up

Safety checks before starting and procedures for engine warm-up.

Starting with Auxiliary Batteries

Step-by-step guide for starting the engine using auxiliary batteries.

Control System

Marine Commercial Control Overview

Overview of the MCC system, its applications, and operational modes.

MCU Panel Layout and Navigation

Detailed functions of the MCU panel, menus, and navigation.

Operational Modes and Setpoints

Explanation of Local/OFF modes and how to adjust system setpoints.

SDU Functions and Indications

Shutdown unit overview, functions, safety features, and terminal indications.

Engine Operation

General Operation and Safety

General safety precautions during engine operation.

Applying Load and Stopping

Procedures for applying load, stopping the engine, and emergency stops.

Maintenance Schedule

Daily, Weekly, and Interval Checks

Routine daily, weekly, and initial maintenance tasks.

Periodic Maintenance Intervals

Specific maintenance tasks based on operating hours or time intervals.

Engine Maintenance

Drive Belt Maintenance

Procedures for checking, adjusting, and changing drive belts.

Valve Clearance Adjustment

Procedures for checking and adjusting valve clearance.

Lubrication and Fuel Systems

Lubrication System Maintenance

Procedures for checking, filling, and changing engine oil and filters.

Fuel System Maintenance

Bleeding, changing filters, and servicing the pre-filter/water separator.

Cooling and Rawwater Systems

Cooling System Overviews

General information on freshwater and rawwater cooling systems.

Freshwater and Rawwater System Maintenance

Procedures for draining, filling, flushing, and pump impeller maintenance.

Electrical System and Inhibiting

Electrical System Checks and Battery Maintenance

Checks on wiring, switches, fuses, and procedures for battery maintenance and charging.

Genset Inhibiting and Storage Procedures

Procedures for conserving the genset for storage and returning it to service.

Troubleshooting

Engine Symptoms and Possible Causes

Table listing common engine symptoms and their potential causes.

Technical Data

Model-Specific Specifications

Technical specifications for D5A T HE, TA HE, T RC, and KC models.

Fuel, Oil, and Coolant Specifications

Details on fuel, lubrication oil, and coolant requirements.

Identification Numbers and Plates

Location of type plates and information for service and parts ordering.

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