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Volvo Penta D2-40 User Manual

Volvo Penta D2-40
92 pages
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Operator’s manual
D1/D2

Table of Contents

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Volvo Penta D2-40 Specifications

General IconGeneral
Number of Cylinders4
Displacement1.5 liters
Fuel SystemDirect injection
Max. Output29 kW
Engine TypeDiesel
Power Output40 hp (29 kW)
Bore x Stroke77 x 81 mm (3.03 x 3.19 in.)

Summary

Foreword

About this Manual

Explains the purpose and content of the operator's manual.

Safety Information

General Safety Precautions

Covers crucial safety warnings, hazards, and protective measures for engine operation and maintenance.

Daily Checks and Personal Safety Equipment

Details daily checks and essential personal protective equipment for safe operation and maintenance.

Fire Safety and Personal Protection

Discusses fire prevention, eye protection, skin protection, and handling flammable materials.

Pre-Start and System Safety Procedures

Outlines safety for engine start, electrical systems, welding, and cooling system work.

Fuel Quality and Battery Safety

Emphasizes proper fuel quality, safe battery handling, and correct polarity.

Maneuvering and Sea Safety

Provides safety guidance for maneuvering, lanyard use, accidents at sea, and stern turbulence.

Introduction

Manual Overview and Warranty

Explains the manual, warranty, new boat familiarization, and engine break-in procedures.

Certified Engine Requirements

Outlines special care and maintenance for emission-certified engines to maintain compliance.

Dealer Network and Action Service

Introduces the Volvo Penta dealer network and the Action Service for support and repairs.

Instruments and Controls

Ignition Lock and Start/Stop Panel

Describes the ignition lock and the functions of the start/stop panel buttons for engine control.

Gauges and Operating Information Symbols

Explains the tachometer, operating information symbols, and various engine status indicators.

EVC System Display and Screens

Covers the EVC system display, its screens, and contrast adjustment.

Settings, Units, and Calibration

Details display settings, units, calibration procedures, and depth compensation adjustments.

Controls and Maneuvering Functions

Explains the single-lever control for gearshift and throttle, including disconnecting the gearshift function.

Starting

Pre-Start Checks and Engine Startup

Lists essential pre-start checks and the detailed procedure for starting the engine.

Engine Warm-up and Protection

Explains starter motor protection and the procedure for warming up the engine after starting.

Operation

Instrument Reading, Alarms, and Maneuvering

Instructs on reading instruments, handling alarms, and safe maneuvering techniques.

Sailing and Cruising Speed Recommendations

Provides advice on operating the engine while sailing and recommendations for efficient cruising speeds.

Engine Shutdown

Shutdown Procedures and Post-Shutdown Checks

Details correct engine shutdown steps and essential checks after the engine has been stopped.

Operation Breaks and Cold Weather Precautions

Covers procedures for extended breaks and precautions for cold weather conditions.

Fault handling

Alarm, System Failure, and Specific Faults

Explains alarm indicators, system failures, and troubleshooting for common faults.

Fault Tracing and Emergency Starting

Provides a guide for tracing faults and procedures for starting with auxiliary batteries.

Maintenance Schedule

Service Intervals Overview

Presents a summary of service intervals (A-F) and special intervals (S1) for maintenance.

Maintenance

General Engine Inspection

Covers routine visual inspections of the engine and engine bay for potential issues.

Drive Belt Maintenance

Details procedures for checking, adjusting, and replacing drive belts for proper tension and condition.

Lubrication System and Oil Level Checks

Covers checking and topping up engine oil levels and lubrication system details.

Fuel System Maintenance

Explains fuel filter replacement and fuel system bleeding procedures.

Freshwater System and Coolant

Provides instructions on coolant filling, mixing, and checking levels for the freshwater system.

Seawater System Overview

Outlines the seawater system, its function, and general precautions.

Electrical System Checks

Covers checks for main switches, fuses, and electrical connections to ensure proper system function.

Battery Maintenance and Replacement

Details battery maintenance, cleaning, charging, and replacement procedures.

Reverse Gear and Propeller Shaft Sealing

Covers reverse gear oil checks and propeller shaft sealing inspection.

Drive System and Corrosion Protection

Details drive system checks, transmission lubricant, and corrosion protection anode maintenance.

Propeller Care and Installation

Details cleaning, greasing, and installation procedures for propellers.

Storage

Winter Storage Preparation Procedures

Provides comprehensive instructions for preparing the boat and engine for winter storage.

Painting and Launching After Storage

Offers guidance on painting the drive/hull and procedures for launching after storage.

Technical Data

Engine and Lubrication Specifications

Lists key engine specs, oil capacity, viscosity, and oil change intervals.

Fuel Quality Requirements

Specifies the required fuel quality, restrictions, and additives for diesel engines.

Cooling System and Coolant Mixing Data

Details freshwater system volume, thermostat specs, and coolant mixing guidelines.

Water Quality, Electrical, and Gear Data

Lists water quality standards, electrical system specs, and reverse gear/drive data.

Identification Numbers

Explains how to find and record engine and transmission identification numbers.

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