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Volvo Penta D13 User Manual

Volvo Penta D13
108 pages
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Operator’s manual
D13

Table of Contents

Questions and Answers:

Volvo Penta D13 Specifications

General IconGeneral
Engine ModelD13
Displacement12.8 liters
Bore131 mm
Stroke158 mm
Fuel SystemCommon rail direct injection
Engine TypeIn-line 6-cylinder
AspirationTurbocharged
Emission ComplianceEPA Tier 3
Weight (Dry)Approximately 1600 kg
Cooling SystemHeat exchanger cooled

Summary

Foreword

Safety Information

Safety Text Hierarchy and Symbols

Explains the order of priority for safety texts and describes safety symbols.

Chemical Hazards and Personal Safety

Discusses health risks from chemicals and recommends personal protective equipment.

Fire Safety and Operational Precautions

Details fire risks, start prevention, ventilation, and hot surface hazards.

System and Fluid Handling Safety

Covers safety for spare parts, chemicals, and preventing engine start.

Water Entry, Hot Fluid, and Refueling Safety

Warns about water entry, hot fluids, refueling risks, and fuel quality.

Battery and Component Safety

Addresses battery handling, polarity, electrolyte risks, and component cleaning.

Pre-Trip Boat Checklist

Provides a checklist of essential items to remember before embarking on a boat trip.

Introduction

About this Manual

Explains the purpose and content of the operator's manual for maximum benefit.

Warranty and New Boat Information

Covers warranty terms and provides advice for new boat owners.

Engine Running-In Procedure

Details the recommended procedure for breaking in the engine during initial operation.

Fuel, Oils, Coolant, and Parts Strategy

Specifies requirements for fuel, oils, coolant, and parts for engine reliability.

Avoiding Excessive Strain on Components

Warns against applying external loads to engine and transmission components.

Environmental Care and Data Recording

Discusses environmental commitment and policies regarding engine data recording.

Certified Engines Requirements

Outlines special requirements for care and maintenance of certified engines.

Volvo Penta Dealer Network and Action Service

Describes the dealer network and the 24/7 support service for assistance.

Presentation

EATS System Overview and AUS/DEF Fluid

Introduces the Exhaust Aftertreatment System and explains AUS/DEF fluid.

EATS System Shut-down and Components

Provides shut-down instructions and illustrates major components of the EATS system.

AUS/DEF Tank Details and Operation

Describes AUS/DEF tank configuration, monitoring, storage, and handling safety.

Cleaning Tools After AUS/DEF Contact

Advises on cleaning tools and clothing after contact with AUS/DEF fluid.

Instruments and Controls

Marine Commercial Control System (MCC) Overview

Introduces the MCC system and provides an overview of its components.

MCU Panel Functions and Display

Details the functions of MCU panel buttons, indicators, and display information.

System Menu Navigation

Guides on navigating through system menus like Monitoring, Settings, and History.

Settings: System Info, Backlighting, Language, Password

Covers settings for serial number, backlighting, language, and password protection.

Working Modes and Statistics

Explains engine working modes (Local, Operations, Off) and how to access statistics.

Alarms Overview and Handling

Introduces the alarm system, display, and acknowledgment procedures.

Shutdown Module (SDM) and Override

Explains the SDM function, reset procedure, and warnings for override mode.

Starting the Engine

Pre-Start Checks and Warnings

Lists essential checks and warnings before starting the engine, including start spray prohibition.

Engine Start Procedure and Troubleshooting

Guides on selecting start mode, checking status, and troubleshooting 'Not Ready'.

Operation

Safe Operation Practices

Advises on safe handling of engine controls and avoiding sudden maneuvers.

Alarm Acknowledgment and Handling

Explains how to acknowledge and manage engine alarms displayed on the MCU.

Maneuvering Ahead and Astern

Details the correct procedure for shifting between forward and reverse gears.

IMO Tier II/III Switching

Covers IMO regulation compliance and procedures for switching between IMO Tiers.

Engine Shutdown

Pre-Shutdown Engine Idling and Timing

Recommends engine idling before shutdown and warns about post-ignition switch-off timing.

Auxiliary Stop Procedure

Explains how to use the auxiliary stop if normal engine shutdown fails.

After Shutdown Checks and Break Precautions

Lists checks after shutdown and advises on engine care during operation breaks.

Cold Weather Precautions

Advises on draining systems and checking battery charge in cold weather conditions.

Fault Handling

Malfunction Notification and Effects

Explains how malfunctions are indicated and their impact on engine operation.

Alarm List and Status Interpretation

Describes accessing the alarm list, its headings, and interpreting alarm statuses.

ECU Alarm List and Abbreviations

Explains ECU alarm codes, FMIs, and common abbreviations used in fault reporting.

Fault Tracing

Symptoms and Possible Causes Table

Links engine symptoms to potential causes and corresponding reference pages.

Detailed Fault Causes List

Lists further potential causes for various engine malfunctions.

Fault Code Register

Air Filter, Inlet, and Ambient Temperature Faults

Details fault codes for air filter, inlet temperature, and ambient temperature sensors.

Battery, Bridge Stop, and CAN Communication Faults

Covers fault codes for battery, bridge stop, coolant level, and CAN communication.

Oil, EATS, ECU Program, and Emergency Stop Faults

Explains fault codes for oil issues, EATS, ECU program, emergency stop, and relays.

Throttle, Fuel Pressure, and DEF Pump Faults

Details fault codes for throttle demand, fuel pressure, DEF pump, and purge valve.

Gear Oil Pressure, Injector, and Sensor Faults

Covers fault codes for gear oil pressure, injector issues, and sensor supply failures.

Urea System and Exhaust Temperature Faults

Explains fault codes for urea quality, level, temperature, pump, and exhaust temperature.

Miscellaneous System Faults and Warnings

Details fault codes for water in fuel, miscellaneous warnings, derate alarms, and underspeed.

In Case of Emergency

Emergency Situations and Safety Functions

Lists potential faults that trigger engine safety functions and how to respond.

Starting with Auxiliary Batteries

Provides crucial instructions and warnings for jump-starting with auxiliary batteries.

Maintenance Schedule

Service Intervals

Outlines recommended service intervals based on time and operating hours.

Maintenance

General Engine Inspection

Details the procedure for a general visual inspection of the engine and engine bay.

Air Filter and Drive Belt Maintenance

Guides on changing the air filter and inspecting drive/alternator belts.

Drive Belt and Alternator Belt Change

Details the process for changing the drive and alternator belts.

Lubrication System Maintenance

Guides on checking oil level, changing engine oil, and oil filters.

Fuel System Maintenance

Covers fuel system requirements, filter replacement, and bleeding procedures.

Freshwater System Maintenance

Details coolant requirements, mixing, filling, draining, and flushing procedures.

Seawater System Maintenance

Guides on draining, anode check/replacement, and impeller check/replacement.

Seawater Filter and Intake Manifold Checks

Explains how to check and clean the seawater filter and intake manifold drain hole.

AUS/DEF System Maintenance

Details filling AUS/DEF, pump filter changes, and warnings about erroneous filling.

Electrical System

Main Switch Operation and Electrical Connections

Explains main switch function and checks for electrical connections.

Battery Maintenance and Replacement

Covers battery maintenance, safety, charging, and replacement procedures.

Electrical Installations Safety

Discusses electrical installation safety, grounding, and leakage current.

Electrical Welding Safety Precautions

Details critical safety instructions for performing electrical welding on the engine.

Storage

Inhibiting Procedures for Boat Storage

Outlines the critical steps for inhibiting the engine and boat for long-term storage.

System Conservation and Preparation After Storage

Explains conservation methods and preparation steps for bringing the boat out of storage.

Technical Data

Engine Specifications

Lists detailed technical specifications for various engine models.

Lubrication System Data

Provides data on oil capacity, pressure, quality, and change intervals.

Fuel Quality Requirements

Details fuel quality requirements for diesel engines with aftertreatment systems.

Cooling System and Coolant Mixing

Provides cooling system capacity and coolant mixing recommendations.

Water Quality Standards and Electrical System Specs

Lists water quality standards and electrical system specifications.

Identification Numbers

Shows where to locate product, chassis, and serial numbers.

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