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MD3B
Volvo Penta MD3B User Manual
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Table of Contents
Contents
3
Product Overview and Parts
4
Engine Block Description
6
Cylinder Block and Crank Case, Cylinder Head and Valves
6
Piston, Piston Rings and Piston Rod
6
Gudgeon Pin, Crank Shaft Main Bearings
6
Repair Instructions
7
Compression Testing
7
Cylinder Head and Valve System
7
Valve Guides
8
Grinding Valve Seats and Valves
9
Replacing Valve Guides
9
Checking the Valve Springs
9
Valve Lifters
10
Rocker Arm Mechanism
10
Assembling the Cylinder Head
10
Fitting the Cylinder Head
10
Cylinder Block and Piston
11
Removing the Cylinder Block, Inspection of the Cylinder Block
11
Adjusting the Valves, Adjusting the Decompression Device
11
Measuring the Cylinder Bore
11
Removing of Pistons
12
Checking the Pistons and Fitting-In of Piston
12
Checking Connecting Rods
13
Replacing Gudgeon Pin and Bushin G
13
Fitting the Cylinder Block (Piston Fitted), Fitting the Piston and Cylinder Block
13
Adjusting the Compression Ration
13
Camshaft
14
Checking the Compression Ratio
14
Removing the Camshaft
14
Crankshaft
15
Removing of Crankshaft
15
Fitting of Camshaft
15
Replacing the Camshaft Bearings
15
Checking the Crankshaft
16
Replacing Main Bearings
16
Fitting the Crankshaft
17
Replacing the Crankshaft Sealring
17
Hand Starter
18
Removing the Timing Gear Casing
18
Lubricating System Description
19
Repair Instructions: Oil Strainer
19
Lubricating Oil Pump Removing and Disassembling
20
Lubricating Oil Filter
20
Replacement of Lubricating Oil Filter
20
Fuel System Description
21
Fuel System Repair Instructions
21
Injection Pump Removing
21
Adjusting the Control Rod Travel
22
Checking the Injection Angle
22
Injectors
23
Air-Venting the Fuel System
23
Replacing the Fuel Filter
23
Checking the Feed Pump Pressure
23
Feed Pump
24
Cleaning the Strainer
24
Centrifugal Governor Removing, Inspection, Fitting
25
Cooling System: Description
26
Cooling System: Repair Instructions
26
Replacing Impeller
26
Replacing the Sealing Rings
26
Thermostat
27
Electrical System
28
Wiring Diagram for Later Execution of MD2B with Dynastarter
29
Wiring Diagram, Earlier Execution of MD3B
30
Wiring Diagram, MD2B (with Starter Motor) and MD3B (Later Execuation)
31
Reverse Gear - Type RB: Description
32
Reverse Gear - Type RB: Repair Instructions
32
Changing the Position of the Actuating Shaft
33
Reverse Gear - Type Mono Shift (MS): Description
34
Reverse Gear - Type Mono Shift (MS): Repair Instructions
34
Front/Rear Housing
35
Intermediate Housing
35
Reduction Gear (Assembling/Disassembling)
36
Menoevering Mechanism (Assembling/Disassembling)
36
Assembling the Front Housing with Intermediate Housing
37
Final Assembly: Reverse Gear With/Without Reduction Gear
38
Final Assembly: All Reverse Gears
38
Special Tools
39
Technical Data
40
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Volvo Penta MD3B Specifications
General
Type
Diesel
Cylinders
3
Max RPM
3000
Fuel System
Indirect Injection
Compression Ratio
22:1
Power
36 hp
Cooling System
Freshwater
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