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Volvo Penta TAD560VE User Manual

Volvo Penta TAD560VE
108 pages
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Operator’s manual
TAD560VE, TAD561VE
TAD761VE, TAD762VE, TAD763VE, TAD764VE, TAD765VE
EATS (EPA/CARB)

Table of Contents

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Volvo Penta TAD560VE Specifications

General IconGeneral
Engine ModelTAD560VE
ManufacturerVolvo Penta
CategoryDiesel Engine
ConfigurationIn-line 6-cylinder
Compression Ratio17.5:1
Fuel SystemCommon Rail
AspirationTurbocharged
Cooling SystemWater-cooled

Summary

Foreword

About this manual

Purpose and overview of the operator's manual.

Warranty Information

Details on the engine's limited warranty and owner responsibilities.

Safety Information

Safety Text Hierarchy

Explanation of safety text priority levels (Danger, Warning, Caution, Important, Notice).

Personal Safety Equipment

Guidelines on wearing protective gear like gloves, goggles, and clothing.

Eye Protection Safety

Safety measures for protecting eyes from hazards like sparks and chemical splashes.

Skin Protection Precautions

Precautions to prevent skin damage from oil exposure and corrosive substances.

Fire Safety Precautions

Precautions against fuel vapors, flammable materials, and ignition sources.

Rotating Parts and Hot Surfaces

Warning about hazards associated with moving engine parts and hot surfaces.

Start Spray Prohibition

Warning against using start spray due to explosion risk.

Pre-Start Engine Safety

Essential checks and precautions before starting the engine.

Electrical System Safety

Safety measures for working on the engine's electrical system.

Maintenance Work Safety

Safety measures before welding, cooling/oil system work, and refueling.

Hot Coolant and Oil Safety

Warnings and precautions when dealing with hot coolant or oil under pressure.

Fuel Quality and Handling Safety

Safety guidelines for fuel quality, leak detection, and handling fuel pipes.

Battery Safety and Handling

Procedures for safe handling, polarity, and risks associated with batteries.

Battery Pole Polarity

Importance of correct battery pole connection to prevent damage.

Battery Electrolyte Risks

Hazards associated with battery electrolyte and first aid measures.

Component Cleaning Safety

Safety considerations for cleaning engine components and sensitive parts.

Clutch Adjustment Safety

Safety precaution for adjusting the clutch with the engine stopped.

Introduction

Manual Overview and Warranty

Overview of the manual's content and engine warranty obligations.

Engine Break-in and Fluids

Initial engine run-in procedures and recommendations for fuel, oil, and coolant.

Maintenance and Product Care

Importance of regular servicing, genuine parts, and avoiding product strain.

Environmental Care Commitment

Volvo Penta's commitment to environmental care and low emissions.

Certified Engine Requirements

Special demands for emission-certified engines regarding care and maintenance.

Volvo Penta Service Network

Information on authorized dealers and 24-hour breakdown support.

Presentation

Engine Models and Features

General description of the industrial engines, including their type and features.

Engine Management System (EMS)

Explanation of the electronic EMS for engine control, diagnostics, and fuel management.

Exhaust Aftertreatment System (EATS)

Details on SCR technology and AdBlue/DEF for emission reduction.

AdBlue/DEF System Details

Information on AdBlue/DEF solution, quality standards, and system monitoring.

EATS Major Components

Identification of key components within the Exhaust Aftertreatment System.

EATS Principle of Operation

Explanation of the SCR system's operating principle.

AdBlue/DEF Tank and Heating

Details on the AdBlue/DEF tank, level monitoring, and heating system for cold weather.

Instruments and Controls

Display Control Unit (DCU)

Overview of the optional DCU for engine monitoring and control.

DCU Menu Navigation

Navigation and functions within the DCU menus, including engine data display.

DCU Configuration Settings

Configuration of application, units, language, alarms, and throttle settings.

Display Unit (DU) Functions

Detailed description of the DU, its display modes, and contrast adjustment.

Control Interface Unit (CIU)

Role of the CIU as a translator between EMS and control panel.

Easy Link Instruments

List of available Easy Link instruments for monitoring engine parameters.

Starting

Pre-Start Checks

Essential checks before starting the engine to ensure safety and proper operation.

Engine Start Procedure

Step-by-step guide for starting the engine with or without pre-heating.

Cold Weather Starting

Preparations and recommendations for starting the engine in very cold weather.

Auxiliary Battery Starting

Warnings against start spray and procedures for using auxiliary batteries.

Operation

Instrument Reading and Alarms

How to read instruments and understand system alarms and fault indications.

Maneuvering and Low Load Operation

Techniques for maneuvering and guidelines to avoid issues with low load operation.

Engine Shutdown

Pre-Shutdown Procedures

Steps to take before shutting down the engine for optimal performance and longevity.

After Engine Shutdown

Actions after engine shutdown, including leak checks and preparing for longer stops.

Fault Handling

DU Fault Display

How faults are displayed on the DU and the process to acknowledge them.

Fault Tracing Procedures

Locating, understanding, and clearing fault codes using diagnostic tools.

EATS System Warnings and Inducements

Specific warnings and inducements related to the EATS and DEF system.

Fault Code Register

A register listing fault codes (SPN, PID, FMI) for the EATS system.

Maintenance

Maintenance Schedule

Overview of service intervals and recommended maintenance tasks for engine reliability.

General Engine Inspection

Routine visual checks of the engine and compartment for potential issues.

Air Filter Replacement

Step-by-step guide for replacing the engine air filter.

Drive Belt and Hose Checks

Procedures for inspecting charge air pipes and checking/changing the drive belt.

Lubrication System Maintenance

Procedures for checking oil levels, changing oil, and replacing the oil filter.

Fuel System Maintenance

Maintenance tasks for the fuel system, including filter changes and bleeding.

Cooling System Maintenance

Procedures for maintaining the cooling system, including coolant checks and cleaning.

AdBlue/DEF System Maintenance

Instructions for filling, handling, and cleaning the AdBlue/DEF system.

Electrical System Maintenance

Maintenance and safety procedures for the electrical system, including batteries.

Engine Storage Procedures

Guidelines for preserving the engine during long periods of non-operation.

Technical Data

Engine Specifications

Key technical data for the engine models, including bore, stroke, and power.

Lubrication System Data

Specifications for oil change volume, pressure, filter, and recommendations.

Fuel System Requirements

Requirements for fuel quality, including diesel and paraffinic fuels, for aftertreatment systems.

Cooling System Specifications

Technical details for the cooling system, including pressure cap and thermostat settings.

Water Quality Standards

Parameters for water quality used in coolant mixtures, according to ASTM D4985.

Electrical System Data

System voltage and alternator specifications.

Identification Numbers

Information on locating and identifying engine plates and serial numbers.

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