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Volvo Penta TWD1672GE User Manual

Volvo Penta TWD1672GE
100 pages
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operator’s manual
16L

Table of Contents

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Volvo Penta TWD1672GE Specifications

General IconGeneral
Engine ModelTWD1672GE
ManufacturerVolvo Penta
Engine TypeDiesel
Number of Cylinders6
Compression Ratio17.5:1
Cooling SystemLiquid-cooled
Fuel SystemCommon Rail
AspirationTurbocharged
Power Output565 kW
Emissions ComplianceEU Stage IIIA
Rated Power565 kW (768 hp)

Summary

Foreword

Safety Information

Personal Safety and Equipment

Essential PPE like gloves, goggles, and protective clothing for safe operation and maintenance.

Engine Operation and Fire Safety

Covers hazards of rotating parts, hot surfaces, ventilation, starting, and fire prevention.

System Maintenance Safety Guidelines

Safety procedures for electrical, cooling, fuel systems, and battery handling.

Introduction to the Operator's Manual

Manual Overview and Warranty

Explains the manual's content, warranty terms, and owner responsibilities.

Engine Operation and Maintenance Basics

Covers engine running-in, fuel/oil/coolant recommendations, and parts.

Environmental and Emission Systems

Details on environmental care, certified engines, EATS, and emergency override.

Presentation of Engine Systems

Engine Overview and Management Systems

Details on TWD1672GE/TWD1673GE engines, EMS, and EATS systems.

EATS System Operation and AdBlue®/DEF

Covers EATS shut-down, overview, tank management, heating, storage, and operation.

Instruments and Controls

DCU II Display and Menus

Description of the DCU II panel, its menus, status bar, and alarm system.

Control Interface Module (CIM) and Settings

Details on CIM panel, settings, and Easy Link instruments.

Starting the Engine

Pre-start Visual Inspection

Importance of visual checks of the engine and engine room before starting.

Engine Starting Procedure

Step-by-step guide for starting the engine using the ignition and start buttons.

Starting with Auxiliary Batteries

Procedure and safety precautions for starting the engine using auxiliary batteries.

Engine Operation

Reading Instruments and Alarms

Checking instruments and understanding engine alarms for safe operation.

Maneuvering and Low Load Operation

Techniques for maneuvering and avoiding prolonged operation at low load.

Engine Shutdown Procedures

Steps for warming up, stopping the engine, and auxiliary stop functions.

After Engine Shutdown

Checks and actions required after the engine has been shut down.

Fault Handling and Diagnostics

Diagnostic Function and Fault Reporting

Overview of diagnostic function, CIM/DCU II and Easy Link fault reporting.

Troubleshooting Engine Malfunctions

Common symptoms, causes, fault code register, and EATS warnings/inducements.

EATS System Quality and Defect Checks

Procedures for checking EATS quality shortcomings and component defects.

Maintenance Schedule

Service Intervals and Recommendations

Details on service intervals (S1, S2, S3, Type A, B, C) and extended intervals.

Key Maintenance Procedures

Engine Inspection and Belt Maintenance

General inspection, air filter, charge air pipe, drive belts, and alternator belts.

Fluid System Maintenance (Oil, Fuel, Coolant)

Procedures for lubrication, fuel, and cooling systems, including filter changes.

AdBlue®/DEF System and Electrical Maintenance

AdBlue®/DEF filling, pump filter change, and electrical system safety.

Battery and Storage Procedures

Battery maintenance, replacement, and engine storage procedures.

Technical Data and Specifications

Engine and Lubrication System Details

Specifications for engines, lubrication system volumes, pressure, and oil.

Fuel, Cooling, and Electrical System Data

Details on fuel, cooling system, water quality, electrical system, and batteries.

Identification Numbers and Labels

Location and meaning of engine identification numbers and labels.

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