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Volvo Penta TAMD31 User Manual

Volvo Penta TAMD31
45 pages
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Volvo Penta TAMD31 Specifications

General IconGeneral
AspirationTurbocharged
Fuel SystemDirect injection
Compression Ratio17.5:1
Max RPM3800 rpm
Engine TypeDiesel
Power Output130 hp

Summary

Welcome and Introduction

Operator's Manual Introduction

Advice to read the manual before operating the boat.

Warranties and Service

Information on engine warranty cards and service conditions.

Fuel and Lubricant Recommendations

Guidance on using specific diesel oil and recommended lubricating oils.

Maintenance and Safety

Importance of maintenance, using original parts, and safety warnings.

Environmental Considerations

Volvo Penta's commitment to environmental friendliness.

Marine Engine Systems Overview

Introduction to Controls and Instruments

Overview of instruments and control units for different drives.

Engine Operation Guidance

Procedures for starting, using, and protecting the engine during operation.

Maintenance Schedules

Routine maintenance tasks based on operating hours.

Laying Up and Launching Procedures

Procedures for storing and preparing the boat for seasonal changes.

Troubleshooting and Technical Data

Common engine issues and detailed specifications.

Engine Instrument Panel Functions

Speed and Temperature Gauges

Displays engine speed and coolant temperature with alarm functions.

Oil Pressure and Voltage Gauges

Monitors engine oil pressure and system voltage with alarms.

Warning Display Lights

Indicates engine status alerts through visual and acoustic signals.

Control Units - SP and DP Drives

Ignition Switch Functions

Explains the operation of the ignition switch positions.

Single Lever Control Operation

Details the use of the single lever for throttle and gear selection.

Trim and Tilt Indicator System

Describes the drive trim position indicator and beach mode.

Control Units - DPX Drives

DPX Ignition Switch and Controls

Ignition switch functions and single lever control for DPX drives.

DPX Trim Operation and Safety

Trim indicator usage and safety for twin-drive tilting.

Driving and Starting Procedures

Engine Starting Sequence

Step-by-step guide for safely starting the engine.

Turbo Compressor Functionality (KAD42/KAMD42)

Information on the mechanical compressor's engagement and operation.

Power Trim and Post-Operation

Utilizing Power Trim

Using the trim function for optimal planing and ride comfort.

Engine Shutdown Procedures

Steps for engine idling, drive trimming, and shutdown after use.

Regular Maintenance Schedule

Daily Inspections Before Starting

Pre-start checks for oil, coolant, and belts.

14-Day Maintenance Checks

Maintenance tasks required every 14 days, including fuel filter draining.

Scheduled Maintenance Intervals

50-Hour Maintenance Tasks

Checks for corrosion protection, trim pump, and seawater filter.

100-Hour Maintenance Tasks

Engine oil and filter change, battery electrolyte check.

Periodic Maintenance

200-Hour Maintenance Tasks

Draining drive oil, changing reverse gear oil, replacing air/fuel filters.

Drive Belt and Impeller Service

Inspecting and replacing drive belts and pump impellers.

Fuel System and Cooling System Maintenance

Venting the Fuel System

Procedure for bleeding the fuel system after filter changes or fuel depletion.

Cooling System Checks and Safety

Troubleshooting overheating, and precautions against water ingress.

Laying Up Procedures for Storage

Long-Term Winter Storage Preparation

Steps for preparing the boat and engine for winter lay-up.

Cooling System Inhibiting

Flushing and inhibiting seawater and freshwater cooling systems.

Additional Laying-Up Tasks

Other important tasks like propeller removal and battery care.

Bringing Out of Storage and Launching

Pre-Launch Inspection and Checks

Inspecting oil levels, hose clamps, and steering components.

Hull and Drive Painting Procedures

Guidance on hull painting and drive protection against fouling.

Fuel System Bleeding and Propeller Fitting

Bleeding the fuel system and fitting propellers.

Engine Troubleshooting Guide

Common engine issues and their potential causes.

Technical Data - Engine Specifications

Engine Performance Parameters

Details on displacement, speeds, tilt angles, and valve clearances.

Engine Oil and Compressor Data

Specifications for engine oil quality, viscosity, pressure, and compressor oil.

Technical Data - Drive and Systems

Drive and Gearbox Specifications

Oil capacities and quality for drives and reverse gears.

Power Trim and Steering Systems

Technical data for power trim, power steering, and hydraulic steering.

Cooling and Electrical Systems

Thermostat temperatures, system voltage, battery, and alternator specs.

Tightening Torque Specifications

Specified torque values for steering cover screws.

Commercial Operation Maintenance

Daily, Monthly, and Annual Checks

Routine inspections for drives, propellers, and corrosion protection.

Initial Run-In and Interval Maintenance

Maintenance tasks for initial hours and periodic intervals.

Operational Restrictions and Recommendations

Limitations and advice for commercial engine and drive usage.

Cooling System Maintenance

Thermostat Check

Checking the thermostat's function by testing its opening temperature.

Impeller Replacement

Procedure for replacing the water pump impeller for vital safety.

Cooling Water and Exhaust Hoses

Inspecting cooling water and exhaust hoses for cracks or damage.

Drive Belts Inspection

Checking the condition and tension of generator and water pump drive belts.

Fuel System Maintenance

Fuel Tank Filling and Venting

Filling the fuel tank for lay-up and venting the system.

Air Filter and Intake Silencer Maintenance

Air Filter Replacement

Changing the engine air filter and cleaning the intake silencer.

Electrical System Maintenance

Battery and Cable Care

Inspecting batteries, cables, and ensuring proper charging.

Electrical System Service Details

Fuse Check and Connections

Checking fuses, cleaning connections, and ensuring spare fuses are available.

Drive and Reverse Gear Oil Changes

Drive/Reverse Gear Oil Change Procedure

Steps for changing the oil in the drive and reverse gear.

Propeller Maintenance

Propeller Inspection and Greasing

Checking propeller condition and greasing the propeller shaft.

Cleaning and Painting Procedures

Engine, Drive Cleaning and Painting

Cleaning and painting the engine and drive to prevent corrosion.

Engine Compartment Ventilation

Ventilation for Lay-up

Ensuring good air circulation in the engine compartment during lay-up.

Ignition System Maintenance

Ignition System Service Importance

Importance of maintaining the ignition system for engine performance and economy.

Ignition System Servicing Details

Spark Plug Replacement and Checks

Replacing spark plugs and checking ignition components.

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