Volvo Penta TAMD22 User Manual

Engine repair
MD22, TMD22, TAMD22
Workshop Manual
2(0)
A

Volvo Penta TAMD22 Specifications

General

Brand	Volvo Penta
Model	TAMD22
Category	Engine
Language	English

Summary

Safety Information

Introduction

Details the manual's content and advises careful reading of safety and repair instructions.

Certificated Engines

About the Workshop Manual

Explains the manual's scope, target audience, and development process.

Spare Parts

Discusses statutory requirements for replacement parts and warranty implications.

Repair Instructions

Our Joint Responsibility

Highlights shared responsibility for engine performance, maintenance, and use of genuine parts.

Tightening Torque

Provides general tightening torque values for various bolt sizes.

Protractor Tightening Torques

Locknuts

Strength Classes

Sealing Compound

Safety Precautions for Fluorine Rubber

Special Tools

Identifying Numbers

Engine

Details identification numbers for the engine, including designation, serial, and product numbers.

Drive / Shield / Reverse Gear

Lists identification numbers for drive, shield, and reverse gear components.

Engine Presentation

Cylinder Head

General

Describes the cylinder head construction, materials, and valve arrangement.

Repair Instructions

Camshaft Cover, Replacement (12A-01)

Step-by-step guide for replacing the camshaft cover, including special tools.

Valve Clearance, Check (12A-02)

Valve Clearance, Adjustment (12A-03)

Front Sealing Ring, Replacement (12A-04)

Rear Sealing Ring, Replacement (12A-05)

Camshaft, Replacement (12A-06)

Cylinder Head Assembly, Replacement (12A-07)

Valves and Valve Springs, Replacement (12A-08)

Valves and Valve Springs, Inspection (12A-09)

Valve Guides, Inspection (12A-10)

Valve Guides, Replacement (12A-11)

Cylinder Head, Inspection (12A-12)

Valve Seat, Grinding (12A-13)

Valve Seat, Replacement (12A-14)

Piston and Connecting Rod

General

Describes piston and connecting rod construction, materials, and features.

Repair Instructions

Big Ends, Replacement (13A-01)

Step-by-step procedure for replacing the big end bearings.

Piston and Connecting Rod Assembly, Replacement (13A-03)

Big Ends, Inspection (13A-02)

Piston Rings, Replacement (13A-04)

Piston and Connecting Rod, Assembly / Dismantling (13A-05)

Piston and Piston Rings, Inspection (13A-06)

Connecting Rod, Inspection (13A-07)

Connecting Rod Bushing, Replacement (13A-08)

Crankshaft Assembly

General

Details the crankshaft construction, materials, and drive components.

Repair Instructions

Crankshaft Pulley, Replacement (14A-01)

Step-by-step guide for replacing the crankshaft pulley.

Front Sealing Ring, Replacement (14A-02)

Rear Sealing Ring, Replacement (14A-03)

Crankshaft Axial Clearance, Checking (14A-04)

Thrust Bearing, Replacement (14A-05)

Main Bearings, Replacement (14A-06)

Main Bearings, Inspection (14A-07)

Crankshaft, Replacement (14A-08)

Crankshaft, Inspection (14A-09)

Timing Cover and Sprocket

General

Describes the timing cover, pulleys, belt, and their materials.

Timing Cover Outer, Replacement (15A-01)

Timing Belt, Inspection (15A-02)

Timing Belt, Tension (15A-03)

Timing Belt, Replacement (15A-04)

Fuel Injection Pump Pulley, Replacement (15A-05)

Camshaft Pulley, Replacement (15A-06)

Crankshaft Pulley, Replacement (15A-07)

Timing Cover Inner, Replacement (15A-08)

Cylinder Block

General

Describes the cylinder block material, construction, and cylinder bore honing.

Repair Instructions

Cylinder Block, Replacement (16A.01)

Step-by-step procedure for removing and replacing the cylinder block.

Cylinder Block, Inspection (16A-02)

Cylinder Bore, Honing (16A-03)

Engine Settings

General

Explains timing holes, adjustment marks, and fuel injection pump pulley features.

Setting the 1st Piston at Top Dead Center of the Compression Stroke (17A-01)

Valve Timings, Checking/Adjustment (17A-02)

Injection Timing, Checking/Adjustment (17A-03)

Lubrication System

General

Explains the oil pump, oil flow path, filter, and lubrication points.

Repair Instructions

Oil Filter, Replacement (18A-01)

Step-by-step procedure for replacing the oil filter.

Oil Filter Adapter, Replacement (18A-02)

Oil Pan, Replacement (18A-03)

Oil Screen and Suction Pipe, Replacement (18A-04)

Oil Screen and Suction Pipe, Inspection (18A-05)

Oil Pump, Replacement (18A-06)

Relief Valve, Replacement (18A-08)

Relief Valve, Inspection (18A-09)

Fuel System

General

Describes the Bosch fuel injection pump, injectors, and supply pump.

Fuel Filter, Replacement (19A-01)

Injectors, Fault-Tracing

Injectors, Replacement (19A-02)

Feed Pump, Replacement (19A-03)

Feed Pump, Reconditioning (19A-04)

Fuel Supply Pressure, Checking (19A-05)

Fuel Injection Pump, Replacement (19A-06)

Idling Speed, Adjustment (19A-07)

Fuel Injection System, Bleeding (19A-08)

Cooling System

General

Explains the two cooling circuits and the function of components like heat exchangers.

Repair Instructions

Coolant, Draining (20A-01)

Procedure for draining coolant from the engine.

Coolant, Filling (20A-2)

Sea Water Circuit, Draining (20A-03)

Thermostat, Replacement (20A-04)

Thermostat, Checking

Sea Water Pump, Replacement (20A-06)

Sea Water Pump, Reconditioning (20A-07)

Installation and Adapter Plate for Sea Water Pump, Replacement (20A-08)

Heat Exchanger, Reconditioning (20A-11)

Heat Exchanger / Manifold / Coolant Tank, Replacement (20A-10)

Charge Air Cooler (CAC), Reconditioning (20A-12)

Flywheel, Flywheel Cover

General

Describes the flywheel, ring gear, and associated materials.

Flywheel, Replacement (21A-01)

Ring Gear, Replacement (21A-01)

Flywheel Cover, Replacement (21A-3)

Electrical System

Component Description

Describes Generator, Starter Motor, and Glow Plugs.

Repair Instructions

Generator, Replacement (22A-01)

Step-by-step guide for replacing the generator.

Generator, Maintenance

Generator, Fault-Tracing

Starter Motor, Replacement (22B-01)

Starter Motor, Maintenance (22B-02)

Starter Motor, Checking (22B-03)

Glow Plugs, Replacement (22C-01)

Glow Plugs, Checking Power Supply/Continuity

Glow Plugs, Function Check

Wiring Diagram

Intake and Exhaust System

Turbocharger, Replacement (only TMD, TAMD)

Step-by-step guide for removing and installing the turbocharger.

Boost Pressure Control Valve, Checking