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Volvo Penta TAMD22 - Camshaft Pulley, Replacement (15 A-06)

Volvo Penta TAMD22
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61
Timing cover and drive
Camshaft pulley, replacement
(15A-06)
Special tools: 885027, 885029, 885037
1
Disconnect the battery.
2
Remove the screw over the adjustment hole in the
camshaft cover. Turn the crankshaft until the ad-
justment hole in the front of the camshaft corre-
sponds with the hole in the cover. Install the adjust-
ment drifts 885037 in the camshaft and the flywheel.
3
Remove the cap of the timing cover, operation 15A-
01.
4
Install the two screws (M6 x 50) through the smooth
holes in the fuel injection pump pulley and in the
pump bracket.
5
Unscrew the screws securing the pulley to the hub.
6
Remove the timing belt, operation 15A-04.
7
Remove the mounting screws for the pulley and re-
move the pulley. Remove the pulley hub (B1) and
the guide pin (B2).
8
Check the pulley for wear, cracks and other dam-
age. Replace it if required.
9
Check that the guide pin (B2) is in position on the
camshaft. Install the hub and the mounting screws,
but do not tighten the screw completely. Install the
pulley on the hub if necessary, but do not tighten
the screws completely.
10
Install the timing belt, operation 15A-04. Remove
the fixing pin for the fuel injection pump pulley and
adjust the belt tension, operation 15A-03.
11
Tighten the central mounting screw to 85 Nm and/or
tighten the screws which secure the pulley to the
hub to 22 Nm. Remove locking tool.
12
Remove the adjustment drifts from the camshaft
and the flywheel.
13
Check the fuel injection pump adjustment, opera-
tions 17A-03.

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