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Volvo Penta TAMD61A User Manual

Volvo Penta TAMD61A
88 pages
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Engine
Workshop Manual
2(0)
D
TAMD61A, TAMD62A, TAMD63L-A, TAMD63P-A
TAMD71A, TAMD71B, TAMD72A, TAMD72P-A,
TAMD72WJ-A

Table of Contents

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Volvo Penta TAMD61A Specifications

General IconGeneral
Fuel TypeDiesel
Cooling SystemFreshwater cooled
Cylinders6
Compression Ratio17.5:1
Fuel SystemDirect injection
TypeMarine diesel engine
Engine TypeDiesel
Power Output306 hp
Weight600 kg
Bore x Stroke120 mm
Max RPM3800

Summary

Safety Information

Introduction to Safety

Overview of the workshop manual's purpose and safety guidelines.

Important Safety Symbols and Warnings

Explains warning symbols and key safety precautions for engine operation and servicing.

General Safety Precautions

Covers safe handling of hot components, turbochargers, and general engine operation.

General Information

About the Service Manual

Describes the manual's scope, target audience, and revision policies.

Certified Engines Requirements

Outlines requirements for maintaining certified engine environmental standards.

Repair Instructions

General Repair Guidelines

Outlines workshop practices, safety warnings, and the importance of using specified tools.

Tightening Torques

Provides standard torque values for common screw sizes and their application.

Sealants and Locking Liquids

Details on types of sealants and locking liquids used and their application.

Cylinder Head Removal

Step-by-step guide for removing the cylinder head from TAMD61/62/63, TAMD71/72 engines.

Cylinder Head Disassembly/Assembly

Instructions for dismantling and reassembling the cylinder head, including special tools.

Valve Guides Inspection and Replacement

Methods for checking and replacing valve guides.

Cylinder Head Planing and Seal Groove Milling

Procedures for machining cylinder head surfaces and milling seal grooves.

Valve Seat Replacement and Grinding

Instructions for replacing worn valve seats and grinding them.

Rocker Mechanism Renovation

Steps for inspecting and refurbishing rocker arms and shafts.

Cylinder Head Assembly

Step-by-step instructions for reassembling the cylinder head, including torquing.

Copper Sleeve for Injectors

Procedure for replacing copper sleeves for injectors, with measures for installed cylinder head.

Cleaning Seat for Copper Sleeve Method 1

Instructions for cleaning the copper sleeve seat using a plug brush.

Copper Sleeve Assembly

Steps for installing new copper sleeves, steel rings, and O-rings.

Piston and Connecting Rod Removal

Detailed steps for removing pistons and connecting rods from the cylinder block.

Piston Assembly

Step-by-step guide for assembling pistons, connecting rods, and gudgeon pins.

Inspection and Fit of Piston Rings

Checking piston ring wear, gaps, and proper seating.

Cylinder Liner Inspection and Measurement

Procedures for inspecting cylinder liners for wear, cracks, and measuring dimensions.

Cylinder Liner Honing

Instructions for honing cylinder liners to restore surface finish.

Cylinder Liner Installation

Steps for installing new or renovated cylinder liners, including seal ring placement.

Timing Gear Disassembly

Steps for removing the timing gear components.

Inspecting Timing Gears

Guidelines for checking gear wheels for wear and damage.

Timing Gear Assembly

Step-by-step instructions for reassembling the timing gear train.

Seal Ring, Polygon Hub Replacement

Instructions for replacing the seal ring on the polygon hub.

Camshaft Wear Check

Method for checking camshaft wear using measurement tools.

Camshaft Removal

Steps for removing the camshaft from the engine.

Inspection of Valve Lifters and Camshaft

Procedures for inspecting valve lifters and camshaft for wear and damage.

Camshaft Bearing Replacement

Instructions for replacing camshaft bearings.

Camshaft Installation

Steps for installing the camshaft, including lubrication and torquing.

Crankshaft Removal

Procedure for removing the crankshaft from the engine block.

Crack Checking (Crankshaft)

Methods for detecting cracks in the crankshaft.

Crankshaft Renovation

Guidelines for crankshaft trueing, grinding, and nitrocarburising.

Cylinder Block Inspection

Checking the cylinder block for damage, cracks, and cleanliness.

Crankshaft Assembly

Steps for assembling the crankshaft, including bearing installation and torquing.

Big End Bearing Replacement

Procedure for replacing big end bearings on connecting rods.

Main Bearings Replacement

Instructions for replacing main bearing shells.

Flywheel Replacement

Procedure for removing and installing the flywheel.

Gear Ring Replacement

Instructions for replacing the flywheel gear ring.

Flywheel Housing Indication

Procedure for checking the flywheel housing alignment.

Special Tools

Tool Identification and Descriptions

Lists part numbers and descriptions for special tools used in engine repair.

Tool Descriptions (6(x) & 7(x) Series)

Detailed listings of special tools with part numbers and their applications.

Other Special Equipment

Equipment List and Descriptions

Lists specific equipment like piston ring compressors and gauges with part numbers.

Design and Function

Engine, General Overview

Overview of engine types, lubrication, cooling systems, and turbocharging.

Design Differences, Engine Versions

Highlights key differences between various engine models.

Engine Presentation (TAMD61A)

Diagram and labels for major components of the TAMD61A engine.

Engine Presentation (TAMD62A)

Diagram and labels for major components of the TAMD62A engine.

Engine Presentation (TAMD63L-A, TAMD63P-A)

Diagrams and labels for TAMD63L-A and TAMD63P-A engines.

Engine Presentation (TAMD71A)

Diagrams and labels for major components of the TAMD71A engine.

Engine Presentation (TAMD71B)

Diagrams and labels for major components of the TAMD71B engine.

Engine Presentation (TAMD72A)

Diagrams and labels for major components of the TAMD72A engine.

Engine Presentation (TAMD72WJ-A)

Diagrams and labels for major components of the TAMD72WJ-A engine.

Engine Presentation (TAMD72P-A (EDC))

Diagrams and labels for the TAMD72P-A (EDC) engine.

Component Description

Details on cylinder head construction, material, and fastening.

Pistons

Details on piston material, construction, and cooling features.

Crankshaft

Description of crankshaft construction, balancing, and material.

References to Service Bulletins

Report Form

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