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Repair instructions
Crankshaft seal, rear,
replacement
(Flywheel removed)
Special tools: 9992000, 9996437
1
Tap in one side of the oil seal with a narrow punch.
The other side will then be pressed out and the oil
seal can be extracted by means of a wire hook (illus-
tration), or poked out with a small screwdriver.
2
Clean the mating surface in the flywheel housing and
on the crankshaft.
Oil in the inner edge of the new oil seal with engine
oil. Put some sealant, such as Permatex® No. 3 on
the outside of the oil seal.
3
Tap the oil seal in carefully, using mandrel no.
9996437 and shaft 9992000.
Install the flywheel. Tightening torque is 190 ±10 Nm
(19 ±1.0 kpm).
Flange seal, flywheel housing,
replacement
(Flywheel removed)
1
Remove the four rear screws from the sump, and the
screws which hold the flywheel housing to the cylin-
der block (10 no.)
Tap the flywheel housing loose, using a plastic faced
hammer, by tapping alternately on the right and left
hand sides.
2
Clean the mating surfaces of the flywheel housing
and cylinder block
Apply an even string (Ø 2 mm) of sealant, Volvo
Penta no. 1161231-4 to the mating surface of the fly-
wheel housing. Install the flywheel housing within
20 minutes after applying the sealant.
3
Install and torque the flywheel housing screws to
140 Nm (14 kpm).
Install and torque the sump screws to 24 Nm (2.4
kpm).
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