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Volvo Penta TAMD60A User Manual

Volvo Penta TAMD60A
52 pages
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INSTRUCTION BOOK
TAMD60A/B, TAMD70C/D, AQD70C/D
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Volvo Penta TAMD60A Specifications

General IconGeneral
Fuel SystemDirect Injection
Cylinders6
Fuel TypeDiesel
Compression Ratio17.5:1
TurbochargedYes
AftercooledYes
TypeMarine Diesel Engine
Cooling SystemFreshwater cooled
Horsepower230-280 hp
Stroke120 mm

Summary

Foreword

Manual Introduction

Purpose and scope of the instruction book.

Service and Warranty

Information on Volvo Penta's service network and warranty.

Presentation

Safety Information Overview

Explains safety symbols and warning levels.

Engine Type Designations

Details engine model naming conventions.

Engine Component Identification

Visual identification of key engine parts through diagrams.

Instruments and Controls Introduction

Introduction to instruments and controls.

Running

Procedure Before Starting

Checks and preparations before engine ignition.

Starting

Step-by-step guide for engine ignition.

Procedure After Starting

Post-ignition checks and initial operation.

Engine Speed

Guidance on optimal engine RPM for various conditions.

Running-in

Procedures for breaking in a new or reconditioned engine.

Oil Changing During Running-in

Procedures for changing engine oil during the break-in period.

During Running

Routine checks and observations while the engine operates.

Stopping

Procedures for safely shutting down the engine.

Get-you-home Device

Engaging emergency mechanical clutch for limited operation.

Precautions in Case of Frost

Steps to prevent frost damage to the cooling system.

Propeller Shaft Brake

Use and necessity of a propeller shaft brake.

Lubricating Oil and Fuel

Lubricating Oil for Engine and Reverse Gear

Specifications and recommendations for engine and gear oil.

Fuels

Requirements and quality standards for diesel fuel.

Electrical System

System Overview

General information on the engine's electrical system.

Wiring Diagrams

Visual representations of electrical connections and circuits.

Safety Regulations for Boat Trips

New Boat Familiarization

Guidance for new boat owners on safe operation and handling.

Accidents and Incidents Prevention

Importance of maintenance and safety equipment.

Daily Inspection Routine

Recommended pre-operation visual checks of the engine and boat.

Maneuvering Safety Guidelines

Safe practices for boat handling, speed, and gear changes.

Fueling Safety Precautions

Precautions during refueling to prevent fire and explosion.

Engine Start Safety Rules

Conditions under which the engine must not be started.

Safety Regulations for Boat Trips

Carbon Monoxide Hazards

Risks of CO poisoning from exhaust gases and prevention.

General Safety Recommendations

Important safety reminders and preparation tips for boat trips.

Safety Directions for Maintenance and Service

Service Preparations

Essential steps before performing maintenance tasks.

Engine Stopping for Service

Safety procedures for stopping the engine before service.

Engine Lifting Procedures

Safe methods for lifting and handling the engine.

Fire and Explosion Hazards

Warnings and precautions related to flammable materials and ignition sources.

Safety Directions for Maintenance and Service

Hot Surfaces and Fluids Safety

Risks associated with hot engine parts and liquids.

Chemicals Handling Safety

Safe handling and storage of hazardous chemicals.

Cooling System Safety

Precautions when working with the engine's cooling system.

Lubricating System Safety

Hazards related to engine oil and lubrication systems.

Fuel System Safety

Precautions for working on the fuel system.

Electrical System Safety

Safety measures for electrical system maintenance.

Battery Safety Precautions

Hazards and precautions when handling batteries.

Presentation

Engine Component Identification

Visual identification of key engine parts through diagrams.

Presentation

Instrument Panel Details

Detailed explanation of instrument panel functions.

Presentation

Engine Specifications

Details on wet liners, turbocharging, and after-cooling.

Instruments and Controls

Instrument Panel Functions

Explanation of gauges and indicators on the basic panel.

Flying Bridge Instruments

Optional instrument panel for the flying bridge.

Controls Operation

How to operate single and twin lever controls.

Disengageable Clutch Operation

How to engage and disengage the clutch.

Anti-freeze

Cooling System Capacity and Glycol Amount

Tables for cooling system capacity and recommended glycol quantities.

Engine Lubricating Oil

Quality and Viscosity Requirements

Standards and viscosity grades for engine lubricating oil.

Reverse Gear Lubricating Oil

Lubricating oil for reverse gear and hydraulic systems.

Fuel Requirements

Quality demands for diesel fuel oil.

Electrical System Data

Technical data for the electrical system components.

Servicing Scheme

Daily Checks

Routine maintenance tasks to be performed daily.

Every 50 Hours Checks

Maintenance tasks for every 50 operating hours.

Every 100 Hours Checks

Maintenance tasks for every 100 operating hours.

Every 200 Hours Checks

Maintenance tasks for every 200 operating hours.

Every 600 Hours Checks

Maintenance tasks for every 600 operating hours.

Every 1200 Hours Checks

Maintenance tasks for every 1200 operating hours.

Every 2400 Hours Checks

Maintenance tasks for every 2400 operating hours or as needed.

Lubrication and Checks

Engine Oil Level Check

Daily procedure for checking engine oil level.

Reverse Gear Oil Level Check

Daily procedure for checking reverse gear oil level.

Lubrication and Checks

Reverse Gear Lubricating Oil

Oil capacity and types for various reverse gears.

Engine Coolant Level Check

Daily procedure for checking engine coolant level.

Lubrication and Checks

Lubricating Disengageable Clutch

Lubrication of clutch and reduction gear components.

Reduction Gear Oil Level Check

Checking oil level in the reduction gear.

Lubrication and Checks

Hydraulic System Oil Level

Checking oil level in the hydraulic system.

Battery Checking

Procedures for checking battery electrolyte levels and charge.

Engine Oil Changing

Every 200 hours

Lubricating Disengageable Clutch

Lubricating clutch and reduction gear components.

Fuel Filters Maintenance

Checking and replacing fuel filter elements.

Fuel Filters Maintenance

Replacing Fine Filters

Procedure for replacing fuel fine filter elements.

Fuel System Venting

Procedures for bleeding air from the fuel system.

V-Belts Checking

Turbo-compressor Leakage Check

Checking for air leaks in the turbocharger system.

Zinc Electrodes Checking

Inspecting and replacing zinc anodes for corrosion protection.

Seawater Filter

Lubricating Oil Filters Replacing

Procedure for replacing engine oil filters.

Changing Oil in Reduction Gear

Procedure for changing oil in the reduction gear.

Valve Clearance Checking

Checking and adjusting valve clearances.

Air Cleaner

Crankcase Ventilation Filter

Replacing the crankcase ventilation filter element.

Injector Checking

Cleaning and checking fuel injectors.

Cooling System Checking

Inspecting the cooling system for leaks and blockages.

Starter Motor, Lubrication

Clutch-Reduction Gear Checking and Adjusting

Checking clutch function and adjusting mechanisms.

Every 1200 hours

Hydraulic System Oil and Filter Change

Changing oil and filter in the hydraulic system.

Reverse Gear Oil Changing

Procedure for changing oil in the reverse gear.

Heat exchanger and after-cooler, cleaning

Oil Cooler, Cleaning

Cleaning oil coolers for various reverse gear models.

Oil Coolers for All Reverse Gears

Cleaning oil coolers for various reverse gear models.

Impeller, Replacing

Fuel Injection Pump

Turbo-compressor Checking

Inspecting the turbocharger for leaks and wear.

General Checking

Assessing overall engine condition for wear and performance.

Cylinder Heads and Gaskets

Information on cylinder head gaskets and tightening procedures.

Inhibiting

Engine Protection for Storage

Procedures for protecting the engine during extended periods of inactivity.

Technical Data

Engine Specifications

Detailed technical data for engine models.

Cooling System Data

Technical specifications for the cooling system.

Hydraulic System Data

Technical data for the hydraulic system.

Technical Data

Fuel System Data

Technical data for the fuel system components.

Electrical System Data

Technical data for the electrical system components.

Turbo-compressor

Charging Pressure Graphs

Graphs showing turbocharging pressure versus engine speed.

Reverse Gear Specifications

Technical data for Twin Disc and SCG reverse gears.

Clutch - Reduction gear

Borg Warner Specifications

Technical data for Borg Warner reverse gears.

Wiring diagram

Block Diagram Explanation

Key to understanding the main block diagram of the electrical system.

Wiring diagram

TAMD60A/B Wiring Diagram

Detailed wiring diagram for TAMD60A and TAMD60B engines.

Wiring diagram

TAMD70C/D, AQD70C/D Wiring Diagram

Detailed wiring diagram for TAMD70C/D and AQD70C/D engines.

Wiring diagram

Instruments, Basic Instrument Panel Diagram

Wiring diagram for the basic instrument panel.

Wiring diagram

Supplementary Instruments Diagram

Wiring diagram for supplementary instrument panels.

Wiring diagram

Fuel Gauge and Rudder Indicator Diagram

Wiring diagram for fuel gauge and rudder indicator.

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