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Volvo Penta TAMD71B User Manual

Volvo Penta TAMD71B
64 pages
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INSTRUCTION BOOK
Marine Genset Engine
TAMD71B

Table of Contents

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Volvo Penta TAMD71B Specifications

General IconGeneral
BrandVolvo Penta
ModelTAMD71B
CategoryEngine
LanguageEnglish

Summary

Safety Precautions

Introduction to Safety

General introduction to the instruction book and its importance for correct engine operation.

Key Safety Warnings

Highlights special warning symbols and general safety precautions to avoid injury and damage.

General Information

Welcome and Company Background

Welcome message and Volvo Penta's market position as a leader in marine engines.

Running-in the Engine

Guidance on initial engine operation, including load limits and checks for leaks.

Fuel and Lubricant Recommendations

Recommends using specified fuels and lubricants for optimal engine performance and longevity.

Genuine Spare Parts Requirement

Emphasizes using genuine Volvo Penta parts for safety and to maintain warranty coverage.

Essential Safety Equipment List

Lists essential safety items like spare parts, proper tools, and fire extinguishers.

Environmental Responsibility

Discusses minimizing environmental impact and responsible operation/maintenance practices.

Warranty and Service Network

Details warranty conditions, registration card, and Volvo Penta's global service network.

Engine Identification Numbers

Guide to recording engine and equipment serial numbers for service and parts identification.

Engine Introduction

TAMD71B Engine Overview

Overview of the TAMD71B engine, its features like turbocharging, and cooling systems.

Control Unit CU-500 Description

Description of the CU-500 control unit, its LEDs, gauges, alarms, and autostop functions.

Fuel, Oils, and Coolant

Diesel Fuel Requirements

Specifications and recommendations for diesel fuel quality to meet performance and emission standards.

Engine Oil Specifications

Guidelines for selecting appropriate engine lubricating oil based on standards and quality.

Coolant Management and Protection

Recommendations for coolant mixture, antifreeze, and anti-corrosion agents.

Engine Operation Procedures

Pre-Start Inspection Checklist

Pre-operation checks including fuel, water, oil levels, and main switches.

Engine Starting Procedures

Step-by-step guide for starting the engine using the control unit and its indicators.

Understanding Alarm Indicators

Explains how alarm units indicate faults and how to reset them.

Autostop System Functionality

Describes the autostop function, causes, and indicators on the control unit.

Restarting After Autostop

Steps to reset the control unit and restart the engine after an autostop event.

Starting with Auxiliary Batteries

Procedure for starting with auxiliary batteries, including critical safety warnings.

Freezing Weather Precautions

Precautions for operating in freezing conditions, including coolant and battery checks.

Coolant Draining Procedure

Detailed instructions for safely draining coolant from freshwater and raw water systems.

Maintenance Schedule and Procedures

Periodic Maintenance Importance

Importance of periodic maintenance and using original spares for reliable function.

Benefits of Preventive Maintenance

Benefits of a maintenance program for maximum safety, service life, and economy.

Engine Oil Change Intervals

Table detailing oil change intervals based on fuel sulfur content and oil quality.

Maintenance Checkpoints Diagrams

Diagrams identifying key checkpoints for maintenance on the engine.

Comprehensive Maintenance Actions

Detailed schedule of maintenance actions, intervals, and instructions for various components.

Technical Description - Engine Components

Engine Specifications and Features

General description of the engine type, its cooling, and lubrication systems.

Cylinder Heads and Valve System

Description of cylinder heads, valve actuation mechanism, and valve springs.

Cylinder Block and Crankshaft

Information on the cylinder block's construction and the heavy-duty crankshaft.

Pistons, Timing Gears, Ventilation

Details on piston construction, timing gear operation, and crankcase ventilation.

Turbocharger and Charge Air Cooler

How turbochargers and CACs improve engine performance by increasing air intake.

Engine Maintenance Procedures

Procedures for replacing crankcase filter, checking belts, and checking valve clearance.

Technical Description - Lubrication System

Lubrication System Diagram

Diagram illustrating the lubrication system's components and oil flow paths.

Valves in the Lubrication System

Explains the function of relief, overflow, and piston cooling valves.

Oil Cooler and Filter Details

Information on the oil cooler's function and the engine oil filter.

Lubrication System Maintenance

Instructions for engine oil changes and replacing oil/by-pass filters.

Technical Description - Fuel System

Fuel System Overview

Overview of the fuel system, from tank to injectors, including pressure regulation.

Fuel Filter Servicing

Details on fine fuel filters and pre-filters, including replacement procedures.

Injection and Feed Pumps

Description of the injection pump's operation and the role of the feed pump.

Injector Function and Checks

How injectors atomize fuel and requirements for regular checking.

Fuel Shut-off Valve Operation

Explanation of the solenoid valve used for stopping the engine by cutting fuel.

GAC Speed Control Unit

Function of the GAC unit for maintaining a set engine speed.

Fuel System Maintenance Steps

Procedures for checking/draining filters, installing inserts, venting, and checking injectors.

Technical Description - Cooling System

Cooling System Overview

Overview of the closed circuit cooling system, including freshwater and raw water circuits.

Thermostat and Raw Water Pump

Description of the piston thermostat and the raw water pump's drive mechanism.

Heat Exchanger and Charge Air Cooler

Explanation of how heat exchangers and CACs transfer heat between circuits.

Oil Cooler Functionality

Information on the oil cooler's role in heat transfer and its location.

Cooling System Maintenance

Procedures for coolant changing, system flushing, filling, and cleaning components like CACs.

Technical Description - Electrical System

Electrical Components Location

Diagrams showing the location of electrical components on the engine's turboside and not turboside.

Starter Motor and Stop Solenoid

Description of the starter motor's engagement and the stop solenoid's function.

General Electrical Precautions

Discusses electrolytic corrosion protection and general electrical system safety practices.

Electrical System Safety Rules

Key safety points for working on the electrical system, including battery handling.

Battery and Connection Maintenance

Procedures for checking battery charge condition and electrical connections.

Troubleshooting Engine Problems

Engine Fails to Start

Lists common causes and remedies for the engine not turning over or not starting.

Engine Runs Unevenly or Stops

Troubleshooting common running issues like stalling or uneven operation after starting.

Engine Overheating Issues

Identifies causes and solutions for engine overheating (high ECT).

Engine Running Too Cool

Troubleshooting causes for the engine running too cool (low ECT).

Incorrect Engine Speed Diagnosis

Diagnosing issues related to incorrect engine speed at wide open throttle (WOT).

Technical Data Reference

General Engine Specifications

Basic specifications like cylinder count, swept volume, valve clearance, and weight.

Lubrication System Data

Data on oil pressure, capacity, and quality, including a viscosity chart.

Fuel, Turbocharger, Cooling Data

Specifications for fuel system, turbocharger, and cooling system capacities.

Electrical System Specifications

Data on system voltage, battery capacity, alternator, and starter motor.

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