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Volvo Ingersoll Rand SD122DX User Manual

Volvo Ingersoll Rand SD122DX
300 pages
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Ref. No. VOE21A1004871
CPN 43816586
English
Printed in Sweden 2008-06
Volvo, Shippensburg
CST
SD116DX/SD116F/SD122D/SD122DX
SD122F/SD160F/SD190DX/SD200
Serial No. SD116DX/SD116F All
SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108
SD160DX/SD160F Serial No. 180042-
SD190DX Serial No. All
SD200DX/SD200F Serial No. 180684-
SD116DX/SD116F/SD122D/SD122DX/SD122F/SD160F/SD190DX/SD200

Table of Contents

Questions and Answers:

Volvo Ingersoll Rand SD122DX Specifications

General IconGeneral
BrandVolvo
ModelIngersoll Rand SD122DX
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction

Controls

Overview of operator controls, gauges, and indicator lights.

ROPS/FOPS/Seat Belt

Details on Rollover/Falling Objects Protection Structures and seat belt usage.

Safety

Be Aware of Safety Information

Importance of the Safety Alert Symbol and obeying safety messages.

Understand Signal Words

Explanation of DANGER, WARNING, CAUTION, and NOTICE signal words.

Overview

Guidance on reading and understanding the manual before use.

General Safety Guidelines

General safety rules for machine operation and hazard avoidance.

Selection and Qualification of Personnel

Requirements for qualified personnel for operation, setup, and maintenance.

Organizational Measures

Measures for safe operation, including manual availability and PPE.

Pre-Start Inspection

Daily inspection checklist and verification of labels before operation.

Safety Instructions

Operational safety guidelines to prevent accidents and ensure safe use.

Starting Procedures

Safe starting procedures, including seat belt use and control positions.

Operating Safety

Safety precautions during operation, including awareness of surroundings and speed.

Stopping Procedures

Safe shutdown procedures, including parking and securing the machine.

Maintenance Safety

Safety precautions for maintenance, inspection, and repair work.

Transporting, Towing, and Roading Safety

Safety guidelines for transporting and towing the machine.

Warning of Special Dangers

Specific warnings regarding overhead electric lines and live wires.

Improper Operation Warnings

Warnings associated with improper operation of equipment.

Hot Pressurized Fluid Warning

Warning about burns from hot pressurized fluid, especially from the radiator.

Rotating Fan Blade Warning

Warning about severe injury from rotating fan blades and guard removal.

Pre-Operation Checklist

Comprehensive checklist for pre-starting, operating, shutdown, and transport.

Symbol Identification

Ingersoll Rand Machine Symbols

Table and explanation of Ingersoll Rand specific machine symbols.

Operating Controls and Instruments

Operating Controls and Instruments

Overview of all operator controls and instruments on the machine.

Operating Controls

Detailed description and illustration of all operating controls.

Propulsion Control

Controls machine direction, speed of travel, and braking function.

Emergency Stop Switch

Shuts down engine and applies parking brake in emergencies.

Operating Instructions

Operating Instructions Overview

General operational procedures and warnings for safe machine use.

Pre-Start Checks / Verifications

Essential checks performed before starting the machine.

Mounting the Compactor Safely

Procedure for mounting the compactor using a three-point contact.

Secure Seat Belt

Instruction to securely fasten the seat belt across the hips.

Ignition Switch and Indicator Verification

Turning ignition on and verifying indicator light status.

Pre-Movement Safety Check

Ensuring no personnel are near the machine before starting movement.

Propelling Checks While Engine Running

Procedures for checking controls and safe speed of travel.

Start Engine and Verify Indicators

Starting the engine and verifying indicator lights turn off.

Check Parking Brake and Backup Alarm

Checking parking brake release and backup alarm functionality.

Check Brake System Operation

Testing brake system by driving in forward and reverse directions.

Check Emergency Stop Operation

Testing the emergency stop function and its effect on the engine and brake.

Operating the Machine

Suggestions and checks while operating the machine.

Propelling the Machine

Procedures for moving the machine using the propulsion control.

Towing the Machine (Without Tow Valve)

Procedures for towing the machine without a tow valve, including bypassing pump.

Bypassing Propulsion Pump and Releasing Brakes

Steps to bypass the propulsion pump and release the brakes for towing.

Restoring Propulsion Pump and Applying Brake

Procedure to restore propulsion pump operation and apply the brake.

Towing the Machine (With Tow Valve)

Procedures for towing the machine with a tow valve, including brake release.

Maintenance Instructions

Maintenance Instructions Overview

General information on safe operation, performance, and warranty.

General Maintenance Information

Recommendations for services and checks for optimal operation.

Maintenance Schedule

Chart detailing service items and intervals based on operating hours.

10-Hour or Daily Routine Maintenance

Daily checks including engine oil, coolant, and fuel levels.

Check Parking Brake Using Test Switch

Verifying parking brake holding capability with the test switch.

Check Seat Belt

Regular inspection for seat belt wear, damage, and mounting hardware.

500-Hour or Semi-Annual Maintenance

Maintenance tasks performed at 500-hour or semi-annual intervals.

Change Engine Oil and Filter

Procedure for changing engine oil and filter.

Change Three Hydraulic Oil Filters

Replacing the charge pressure, suction, and return hydraulic filters.

Troubleshooting

Troubleshooting Overview

General guidance on troubleshooting, safety, and contacting service.

Engine Will Not Start

Troubleshooting guide for engine starting issues.

Difficult Starting & Poor Performance

Troubleshooting for starting difficulties and irregular engine performance.

Engine Overheats

Troubleshooting steps when the engine overheats.

Low Engine Oil Pressure

Troubleshooting for low engine oil pressure warning light.

Fuse Failure

Identifies conditions due to fuse failures or defective wiring.

Technical Specifications

Physical Specifications

Weights, propulsion, engine, brakes, and steering data.

SD-116 DX/F Specifications

Weights, propulsion, engine, brakes, and steering data for SD-116 DX/F.

SD-122 D/DX Specifications

Weights, propulsion, engine, brakes, and steering data for SD-122 D/DX.

SD-122F Specifications

Weights, propulsion, engine, brakes, and steering data for SD-122F.

SD-160DX Specifications

Weights, propulsion, engine, brakes, and steering data for SD-160DX.

SD-160F Specifications

Weights, propulsion, engine, brakes, and steering data for SD-160F.

Fuel and Lube Specifications

Periodic Lubrication Schedule

Lubrication chart and legend for service intervals and required lubricants.

Hazardous Substance Precautions

Information on hazardous substances and necessary precautions.

Torque Specifications

SAE Torque Charts

Recommended torque values for bolts and nuts of SAE Grade 5 or better.

ISO Metric Torque Chart

Recommended torque values for ISO Metric strength Class 8.8 or better bolts.

Recommended Spare Parts

SD-116TF Series Recommended Spare Parts

Identification of spare parts for SD-116F/DX compactors based on service intervals.

SD-122TF Series Recommended Spare Parts

Identification of spare parts for SD-122D/F/DX compactors based on service intervals.

SD-160TF Series Recommended Spare Parts

Identification of spare parts for SD-160F/DX compactors based on service intervals.

SD-190TF Series Recommended Spare Parts

Identification of spare parts for SD-190DX compactors based on service intervals.

SD-200TF Series Recommended Spare Parts

Identification of spare parts for SD-200F/DX compactors based on service intervals.

Recommended Lubricants for All Models

List of recommended Ingersoll Rand lubricants for all models.

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