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Volvo Ingersoll Rand SD122F - User Manual

Volvo Ingersoll Rand SD122F
300 pages
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Ref. No. VOE21A1004871
CPN 43816586
English
Printed in Sweden 2008-06
Volvo, Shippensburg
CST
SD116DX/SD116F/SD122D/SD122DX
SD122F/SD160F/SD190DX/SD200
Serial No. SD116DX/SD116F All
SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108
SD160DX/SD160F Serial No. 180042-
SD190DX Serial No. All
SD200DX/SD200F Serial No. 180684-
SD116DX/SD116F/SD122D/SD122DX/SD122F/SD160F/SD190DX/SD200

Table of Contents

Questions and Answers

  • T
    Traci JohnsonJul 25, 2025
    What to do if Volvo Ingersoll Rand SD122F Construction Equipment shows low engine oil pressure?
    • J
      julie39Jul 25, 2025
      If the red warning light illuminates due to low engine oil pressure in your Volvo Construction Equipment, first add oil to correct level. Then, stop the engine and check for lubrication system leaks, tighten any loose fittings on the oil line system.
  • M
    Madeline ColeJul 30, 2025
    What to do if my Volvo Ingersoll Rand SD122F Construction Equipment engine overheats?
    • P
      Paula ClaytonJul 31, 2025
      If the engine of your Volvo Construction Equipment overheats, immediately stop the engine. The possible causes are: low engine oil level (add oil to correct level), a broken fan belt, low engine coolant level (replenish coolant to correct level), excessive dirt on radiator cooling fins or blocked air flow (clean cooling fins or clear blockage), a defective radiator cap, a defective thermostat, defective injector nozzles, or incorrect fuel pump calibration. For some of these issues you will need to call for specialist service to correct.
  • C
    Christine MyersAug 4, 2025
    How to troubleshoot Volvo Ingersoll Rand SD122F Construction Equipment engine that will not start?
    • A
      Austin WillisAug 5, 2025
      If your Volvo Construction Equipment engine won't start, it could be due to several reasons. Check if the emergency stop switch is depressed (pull it up to disengage), ensure the propulsion control lever is in the neutral or STOP position. Also, check for a defective Fuse 1 (replace it if needed), discharged batteries (charge them), or the battery master switch being OFF (turn it ON). Inspect the battery cable connections (tighten or connect if loose or disconnected). Other potential causes include a faulted in-line fuse link, starter relay, defective ignition switch, or a defective starter or starter solenoid. For the last four causes you must call for service to replace.
  • M
    Melody MullinsAug 9, 2025
    Why does the voltmeter indicate a low value on my Volvo Ingersoll Rand SD122F Construction Equipment?
    • V
      Vanessa SullivanAug 9, 2025
      If the voltmeter on your Volvo Construction Equipment indicates a low or negative value, the alternator speed might be too low. Check the belt tension and correct it if required. It could also be not charging due to a defective alternator or regulator, in that case call for specialist service.
  • S
    Samuel WestAug 14, 2025
    Why is my Volvo Ingersoll Rand SD122F engine making excessive fumes?
    • C
      Courtney JohnsonAug 14, 2025
      If your Volvo Construction Equipment engine is making excessive fumes, it could be due to several reasons. The engine oil level might be too high (drain oil to correct level), the air cleaner element might be blocked (clean or replace it), or there might be low compression due to poor condition of the valves or incorrect valve clearance. In the last case call for specialist service to correct.
  • J
    Jacob ColeNov 18, 2025
    How to fix difficult starting & poor / irregular performance in Volvo Ingersoll Rand SD122F?
    • V
      Vincent JonesNov 18, 2025
      If you are experiencing difficult starting and poor/irregular performance with your Volvo Construction Equipment, check for the following: low battery power (check/charge battery), discharged battery (charge battery), loose or corroded battery cable connections (clean and tighten terminal connections and cover with acid-free grease), using incorrect viscosity oil (use recommended viscosity for temperature conditions), fuel line blockage (change in-line fuel filter, change fuel water separator elements, ensure use of correct fuel bleed fuel system), blocked air cleaner element (clean or replace), or a loose or badly adjusted throttle control cable (adjust or replace cable). Other potential causes include incorrect valve clearance, defective fuel injectors, fuel pump failure or a defective t...

Summary

Introduction to the Ingersoll Rand Compactor Manual

Overview of the Compactor Manual

Manual purpose, machine series, and content outline.

Machine Description and Components

Details on the compactor's frame, drum, and operational systems.

Operator Controls and Systems

Description of operator controls, gauges, and indicator lights.

ROPS, FOPS, and Seat Belt Information

Information on Rollover and Falling Objects Protection Structures and seat belt usage.

Section 1: Safety Precautions and Guidelines

General Safety Information and Warnings

Covers safety alert symbols, signal words, and general precautions.

Personnel Selection and Qualification

Guidelines for qualified personnel and responsibilities for operation and maintenance.

Safety Instructions for Operation

Operational safety guidelines for starting, operating, stopping, and maintenance.

Hazardous Substance Precautions

Information on hazardous substances and necessary precautions during machine operation.

Section 2: Symbol Identification

Ingersoll Rand Machine Symbols

Identification and explanation of machine-specific symbols used on the compactor.

International Road Machine Symbols

Explanation of standard international symbols found on machinery.

Section 3: Operating Controls and Instruments

Overview of Operating Controls and Instruments

Overview of all operator controls, gauges, and indicator lights.

Emergency Stop Switch Functionality

Description and function of the emergency stop switch for immediate shutdown.

Instrument Cluster Indicators and Gauges

Explanation of the various gauges and indicator lights on the instrument panel.

Section 4: Operating Instructions

Pre-Start Checks and Verifications

Essential checks and verifications to perform before starting the machine.

Operating the Machine Procedures

Guidance on operating the machine, including suggestions and checks.

Drum Amplitude and Vibration Control

Instructions on selecting drum amplitude and vibration modes for compaction.

Towing the Machine Without Tow Valve

Detailed procedure for towing the machine when the tow valve is not used.

Section 5: Maintenance Instructions

Machine Maintenance Schedule

Schedule of recommended maintenance tasks and intervals for optimal machine performance.

10-Hour and Daily Routine Maintenance

Key daily maintenance checks and procedures for the machine.

Engine Oil and Filter Change Procedure

Steps for changing the engine oil and filter for proper lubrication.

Fuel Filter Water Separator Draining

Procedure for draining accumulated water and sediment from the fuel filter/water separator.

Section 6: Troubleshooting Guide

General Troubleshooting Procedures

Guidelines for diagnosing and resolving common machinery problems.

Engine Will Not Start Troubleshooting

Troubleshooting steps for issues related to the engine not starting.

Engine Overheating Troubleshooting

Procedure to follow when the engine overheats, including immediate actions.

Fuse Failure Troubleshooting

Identifies conditions due to fuse failures and steps for checking/replacing fuses.

Section 7: Technical Specifications

Physical Specifications Overview

Outlines machine weights, engine data, and equipment descriptions.

Machine Dimensions and Outlines

Provides dimensional outlines and measurements for various compactor models.

Environmental Information: Noise and Vibration

Details on noise emissions and operator exposure to vibration as per regulations.

Section 8: Fuel and Lubricant Specifications

Lubrication Schedule Chart

Chart detailing lubrication points, service intervals, and component descriptions.

Fluid Capacities for Service

Provides approximate fluid capacities for various machine components.

Hazardous Substance Precautions

Information on hazardous substances and necessary precautions during machine operation.

Section 9: Torque Specifications

SAE Torque Charts for Fasteners

Recommended torque values for bolts and nuts based on SAE grades.

ISO Metric Torque Chart for Fasteners

Recommended torque values for bolts and nuts of ISO Metric strength Class 8.8 or better.

Section 10: Schematics

Electrical Schematics Reference

Includes electrical schematics for various compactor models and engine types.

Hydraulic Schematics Reference

Provides hydraulic schematics applicable to different compactor models and serial number ranges.

Schematic Applicability Guide

Guidance on selecting the correct schematic based on machine model and serial number.

Section 11: Recommended Spare Parts

SD-116 TF Series Recommended Spare Parts

List of recommended spare parts for SD-116TF series, grouped by assembly and service interval.

Recommended Lubricants for All Models

List of recommended lubricants for all SD TF Series models, including part numbers and quantities.

Compactor Warranty Information

Volvo Ingersoll Rand SD122F Specifications

General IconGeneral
BrandVolvo
ModelIngersoll Rand SD122F
CategoryConstruction Equipment
LanguageEnglish

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