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Volvo Ingersoll Rand SD122F User Manual

Volvo Ingersoll Rand SD122F
300 pages
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Ref. No. VOE21A1004871
CPN 43816586
English
Printed in Sweden 2008-06
Volvo, Shippensburg
CST
SD116DX/SD116F/SD122D/SD122DX
SD122F/SD160F/SD190DX/SD200
Serial No. SD116DX/SD116F All
SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108
SD160DX/SD160F Serial No. 180042-
SD190DX Serial No. All
SD200DX/SD200F Serial No. 180684-
SD116DX/SD116F/SD122D/SD122DX/SD122F/SD160F/SD190DX/SD200

Table of Contents

Questions and Answers:

Volvo Ingersoll Rand SD122F Specifications

General IconGeneral
BrandVolvo
ModelIngersoll Rand SD122F
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction to the Ingersoll Rand Compactor Manual

Overview of the Compactor Manual

Manual purpose, machine series, and content outline.

Machine Description and Components

Details on the compactor's frame, drum, and operational systems.

Operator Controls and Systems

Description of operator controls, gauges, and indicator lights.

ROPS, FOPS, and Seat Belt Information

Information on Rollover and Falling Objects Protection Structures and seat belt usage.

Section 1: Safety Precautions and Guidelines

General Safety Information and Warnings

Covers safety alert symbols, signal words, and general precautions.

Personnel Selection and Qualification

Guidelines for qualified personnel and responsibilities for operation and maintenance.

Safety Instructions for Operation

Operational safety guidelines for starting, operating, stopping, and maintenance.

Hazardous Substance Precautions

Information on hazardous substances and necessary precautions during machine operation.

Section 2: Symbol Identification

Ingersoll Rand Machine Symbols

Identification and explanation of machine-specific symbols used on the compactor.

International Road Machine Symbols

Explanation of standard international symbols found on machinery.

Section 3: Operating Controls and Instruments

Overview of Operating Controls and Instruments

Overview of all operator controls, gauges, and indicator lights.

Emergency Stop Switch Functionality

Description and function of the emergency stop switch for immediate shutdown.

Instrument Cluster Indicators and Gauges

Explanation of the various gauges and indicator lights on the instrument panel.

Section 4: Operating Instructions

Pre-Start Checks and Verifications

Essential checks and verifications to perform before starting the machine.

Operating the Machine Procedures

Guidance on operating the machine, including suggestions and checks.

Drum Amplitude and Vibration Control

Instructions on selecting drum amplitude and vibration modes for compaction.

Towing the Machine Without Tow Valve

Detailed procedure for towing the machine when the tow valve is not used.

Section 5: Maintenance Instructions

Machine Maintenance Schedule

Schedule of recommended maintenance tasks and intervals for optimal machine performance.

10-Hour and Daily Routine Maintenance

Key daily maintenance checks and procedures for the machine.

Engine Oil and Filter Change Procedure

Steps for changing the engine oil and filter for proper lubrication.

Fuel Filter Water Separator Draining

Procedure for draining accumulated water and sediment from the fuel filter/water separator.

Section 6: Troubleshooting Guide

General Troubleshooting Procedures

Guidelines for diagnosing and resolving common machinery problems.

Engine Will Not Start Troubleshooting

Troubleshooting steps for issues related to the engine not starting.

Engine Overheating Troubleshooting

Procedure to follow when the engine overheats, including immediate actions.

Fuse Failure Troubleshooting

Identifies conditions due to fuse failures and steps for checking/replacing fuses.

Section 7: Technical Specifications

Physical Specifications Overview

Outlines machine weights, engine data, and equipment descriptions.

Machine Dimensions and Outlines

Provides dimensional outlines and measurements for various compactor models.

Environmental Information: Noise and Vibration

Details on noise emissions and operator exposure to vibration as per regulations.

Section 8: Fuel and Lubricant Specifications

Lubrication Schedule Chart

Chart detailing lubrication points, service intervals, and component descriptions.

Fluid Capacities for Service

Provides approximate fluid capacities for various machine components.

Hazardous Substance Precautions

Information on hazardous substances and necessary precautions during machine operation.

Section 9: Torque Specifications

SAE Torque Charts for Fasteners

Recommended torque values for bolts and nuts based on SAE grades.

ISO Metric Torque Chart for Fasteners

Recommended torque values for bolts and nuts of ISO Metric strength Class 8.8 or better.

Section 10: Schematics

Electrical Schematics Reference

Includes electrical schematics for various compactor models and engine types.

Hydraulic Schematics Reference

Provides hydraulic schematics applicable to different compactor models and serial number ranges.

Schematic Applicability Guide

Guidance on selecting the correct schematic based on machine model and serial number.

Section 11: Recommended Spare Parts

SD-116TF Series Recommended Spare Parts

List of recommended spare parts for SD-116TF series, grouped by assembly and service interval.

Recommended Lubricants for All Models

List of recommended lubricants for all SD TF Series models, including part numbers and quantities.

Compactor Warranty Information

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