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Volvo Ingersoll Rand SD-116 TF Series User Manual

Volvo Ingersoll Rand SD-116 TF Series
300 pages
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Ref. No. VOE21A1004871
CPN 43816586
English
Printed in Sweden 2008-06
Volvo, Shippensburg
CST
SD116DX/SD116F/SD122D/SD122DX
SD122F/SD160F/SD190DX/SD200
Serial No. SD116DX/SD116F All
SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108
SD160DX/SD160F Serial No. 180042-
SD190DX Serial No. All
SD200DX/SD200F Serial No. 180684-
SD116DX/SD116F/SD122D/SD122DX/SD122F/SD160F/SD190DX/SD200

Table of Contents

Questions and Answers:

Volvo Ingersoll Rand SD-116 TF Series Specifications

General IconGeneral
BrandVolvo
ModelIngersoll Rand SD-116 TF Series
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction to the Compactor Manual

Overview and Manual Structure

Introduces the manual, lists models, and outlines its sections.

Identification Data

Explains the importance of model and serial numbers for service.

Machine and Engine Identification

Details how to find machine and engine identification details.

Manual Storage and General Information

Guides on manual storage and general operating principles.

Machine and Engine Description

Details compactor physical components, engine types, and key systems.

Operator Controls and Systems Overview

Introduces main frame, drum, controls, and vibration system.

Operator Station and Machine Features

Covers operator station design, vibration, gradeability, brakes, and serviceability.

Safety Equipment (ROPS/FOPS/Seat Belt)

Highlights standard safety equipment like ROPS, FOPS, and seat belts.

Identification of Major Components

Provides a visual guide to the main parts of the compactor.

Safety Precautions and Guidelines

Understanding Safety Information

Explains the Safety Alert Symbol, DANGER, WARNING, and CAUTION signal words.

General Safety and Personnel Qualification

Covers general safety principles, operator responsibilities, and personnel qualifications.

Organizational Measures and Pre-Start Inspections

Details organizational safety practices and essential pre-start checks.

Operating Safety Instructions

Provides critical instructions for safe machine operation, including movement and braking.

Starting and Operating Procedures

Outlines safe procedures for starting the engine and operating the machine.

Hazardous Substance Precautions

Lists hazardous substances in the machine and their associated precautions.

Safety Decals and Symbols

Identifies key safety labels and warnings on the machine.

Symbol Identification

Ingersoll Rand Machine Symbols

Explains the meaning of symbols used on Ingersoll Rand machines.

Standard International Symbols

Provides a reference for common international machine symbols.

Operating Controls and Instruments

Articulation Lock Pin

Explains the function and importance of the articulation lock pin.

Overview of Operating Controls

Lists and illustrates the main operator controls and instruments.

Instrument Cluster Indicators

Describes the various indicator lights on the instrument cluster.

Fuse Block and Identification

Details the location and identification of fuses for the compactor.

Relays and Diodes

Provides information on relays and diodes used in the machine's electrical system.

Operating Instructions

General Operating Procedures

Lists essential operational procedures to follow for safe use.

Pre-Start Checks and Verifications

Outlines the mandatory checks to perform before starting the machine.

Starting the Machine

Provides step-by-step instructions for safely starting the compactor's engine.

Operating the Machine

Offers suggestions and checks for safe operation while the machine is in use.

Towing the Machine

Details procedures for towing the machine, both with and without the tow valve.

Restoring Propulsion and Brake Operation

Explains how to restore normal operation of the propulsion pump and brakes.

Maintenance Instructions

General Maintenance and Break-in Procedures

General guidelines, precautions, and initial break-in tasks for 50 and 150 hours.

Routine Maintenance Schedule and Checks

Covers maintenance intervals, daily checks, and component oil level checks.

Air Cleaner, Fuel System, and Cooling System Service

Details procedures for air cleaner, fuel filter, and cooling system maintenance.

Lubrication, Oil Changes, and Filter Replacements

Explains oil level checks, lubrication, engine oil/filter changes, and hydraulic filter replacement.

Annual Maintenance and Component Draining

Outlines 1000-hour/annual tasks including torquing, oil changes, and system draining.

Troubleshooting Guide

Fuse Block and Ratings

Identifies the fuse block location and lists fuse ratings and associated circuits.

Relays and Diodes

Provides information on relays and diodes used in the electrical system.

Engine Starting and Performance Issues

Addresses common problems like engine not starting or poor/irregular performance.

Engine Overheating and Oil Pressure Issues

Covers troubleshooting for engine overheating and low oil pressure indicators.

Fuse Failure Troubleshooting

Guides on identifying and replacing fuses for non-operating components.

Control Module and Traction Control Faults

Explains control module indicators and troubleshooting for traction control faults.

Vibration Control and Auto Vibe Issues

Covers troubleshooting for variable vibration control and auto vibe/impact meter systems.

Technical Specifications

General Information and Machine Identification

Provides general specs, manufacturer details, and machine identification.

Serial Number and Product Range

Lists compactor models and their corresponding serial number effectivity.

Environmental Information (Noise and Vibration)

Details noise emission levels and operator exposure to vibration for various models.

Physical Specifications

Outlines weights, engine data, propulsion, brakes, steering, and vibration specs.

Machine Dimensions

Provides dimensional outlines and tables for various compactor models.

Fuel and Lubrication Specifications

General Information on Lubrication

Emphasizes the importance of lubrication, lubricant types, and application frequency.

Periodic Lubrication Schedule and Notes

Presents a lubrication chart and notes referring to service intervals and lubricant types.

Fluid Capacities

Lists the fluid capacities for various components across different models.

Hazardous Substance Precautions

Details hazardous substances present and their associated safety precautions.

Torque Specifications

SAE Torque Charts

Provides recommended torque values for various bolt sizes (coarse and fine threads).

ISO Metric Torque Chart

Lists recommended torque values for ISO Metric strength Class 8.8 bolts.

Series-Specific Torque Charts

Provides specific torque values for fasteners on TF Series compactors.

Schematics

General Information on Schematics

Explains the availability and use of hydraulic and electrical schematics.

Applicability of Schematics to Specific Machines

Details which schematics apply to different compactor models and serial numbers.

Recommended Spare Parts

Spare Parts for SD-116 TF Series

Lists recommended spare parts for SD-116F and SD-116DX compactors by service interval.

Spare Parts for SD-122 TF Series

Lists recommended spare parts for SD-122D, SD-122F, and SD-122DX compactors.

Spare Parts for SD-160 TF Series

Lists recommended spare parts for SD-160F and SD-160DX compactors.

Spare Parts for SD-190 TF Series

Lists recommended spare parts for SD-190DX compactors.

Spare Parts for SD-200 TF Series

Lists recommended spare parts for SD-200F and SD-200DX compactors.

Recommended Lubricants

Lists recommended lubricants for all models of TF Series compactors.

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