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Volvo Ingersoll Rand SD-122 TF Series User Manual

Volvo Ingersoll Rand SD-122 TF Series
300 pages
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Ref. No. VOE21A1004871
CPN 43816586
English
Printed in Sweden 2008-06
Volvo, Shippensburg
CST
SD116DX/SD116F/SD122D/SD122DX
SD122F/SD160F/SD190DX/SD200
Serial No. SD116DX/SD116F All
SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108
SD160DX/SD160F Serial No. 180042-
SD190DX Serial No. All
SD200DX/SD200F Serial No. 180684-
SD116DX/SD116F/SD122D/SD122DX/SD122F/SD160F/SD190DX/SD200

Table of Contents

Questions and Answers:

Volvo Ingersoll Rand SD-122 TF Series Specifications

General IconGeneral
BrandVolvo
ModelIngersoll Rand SD-122 TF Series
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction

Overview

General introduction to the manual and compactor series, including model listings.

Identification Data

Information required for machine and engine identification for service support.

Machine Description

Overview of the compactor's systems, standard equipment, and features.

Engine Specifications

Details on the different Cummins diesel engines used in the compactor models.

Operator Controls Overview

Overview of operator controls, gauges, and indicator lights location.

Braking System Description

Description of the standard mechanical braking components.

ROPS, FOPS, and Seat Belt

Information on safety structures (ROPS/FOPS) and seat belt usage.

Section 1 - Safety

General Safety Information

General safety information, alert symbols, and signal words.

General Safety Principles

General safety principles and adherence to designated use.

Pre-Start Inspection Procedures

Essential daily inspection checklist before operating the compactor.

Safety Instructions for Operation

Key instructions for safe operation, starting, and movement.

Hazardous Substance Precautions

Precautions regarding hazardous substances used or produced by the machine.

Safety Related Decals

Identification and location of safety-related decals on the machine.

Section 2 - Symbol Identification

Ingersoll Rand Machine Symbols

Specific symbols used by Ingersoll Rand on their machines.

International Road Machine Symbols

Standard international symbols used in machinery operation.

Section 3 - Operating Controls and Instruments

Operator Controls and Instruments Overview

Overview of all operator controls and instrument panel layout.

Articulation Lock Pin Function

Function and importance of the articulation lock pin for safety.

Detailed Operating Controls

Detailed description of each operating control and its function.

Instrument Cluster Indicators

Displays gauges and indicator lights for machine status.

Emergency Stop Function

Shuts down engine and machine functions in emergencies.

Fuse Block Identification

Location and identification of the compactor's fuses.

Section 4 - Operating Instructions

General Operating Information

Key operational procedures and safety precautions to observe.

Pre-Start Checks and Verifications

Essential checks to perform before starting the machine.

Operating the Machine Safely

Suggestions and checks for operating the machine safely.

Towing Without Tow Valve

Procedures for towing the machine when the tow valve is not used.

Bypassing Propulsion Pump for Towing

Steps to disengage the propulsion system and release brakes for towing.

Restoring Propulsion Pump Operation

Steps to re-engage the propulsion system and apply brakes.

Section 5 - Maintenance Instructions

General Maintenance Information

Essential information and safety rules prior to performing maintenance.

Initial Break-In Maintenance Schedules

Specific maintenance tasks for 50 and 150 hours of operation.

Comprehensive Maintenance Schedule

A detailed schedule of maintenance tasks and their intervals.

Accessing the Engine Compartment

How to open the machine's hood to access the engine.

Routine Maintenance Tasks

Maintenance tasks that should be performed as needed.

Air Cleaner Maintenance

Procedures for checking, cleaning, and replacing air cleaner elements.

Machine Cleaning Procedures

Instructions on how to clean the compactor.

Bolted Connections and Shock Mounts

Procedures for torquing bolts and checking shock mounts.

Fluid Level Checks

Procedures for checking engine oil, coolant, and hydraulic oil levels.

Fuel System Maintenance

Procedures for checking fuel level and draining fuel filters/separators.

Fan and Belt Inspection

Inspection of the cooling fan and drive belts for damage.

Parking Brake and Drum Checks

Testing the parking brake and checking the drum condition.

Tire and Battery Maintenance

Checking tire pressure and inspecting battery terminals and cables.

Oil Level Checks for Various Components

Procedures for checking oil levels in hydraulic, eccentric, and carrier systems.

Engine Oil and Filter Change

Steps for changing the engine oil and oil filter.

Hydraulic Oil Filter Replacement

Procedure for replacing the three hydraulic oil filters.

Fuel Filter Replacement Procedures

Steps for replacing in-line fuel filters and water separator elements.

Section 6 - Troubleshooting

Troubleshooting Introduction

Guide to diagnosing and resolving common machine issues.

Fuse Block and Circuit Information

Location, identification, ratings, and circuits of the machine's fuses.

Engine Starting Issues

Troubleshooting steps for when the engine fails to start.

Engine Performance Problems

Solutions for difficult starting and irregular engine performance.

Engine Overheating and Oil Pressure Warnings

Actions for engine overheating and low oil pressure indicators.

Fuse Failure Diagnosis

Steps to identify and replace blown fuses or faulty wiring.

Control Module and Power Status

Description of control modules and power requirements.

Traction Control System Faults

Explanation of the traction control system and its fault indicators.

Section 7 - Technical Specifications

General Technical Information

Overview of the technical specifications section including manufacturer details.

Environmental Specifications

Data on noise emission and operator vibration exposure.

Physical Specifications by Model

Detailed physical specifications and performance data for compactor models.

Machine Dimensions

Dimensional outlines and data for various compactor models.

Section 8 - Fuel and Lube Specifications

General Fuel and Lubrication Information

Importance of lubrication, recommended lubricants, and general checks.

Lubrication Schedule Chart

Visual chart showing lubrication points and schedules.

Periodic Lubrication Schedule Details

Detailed schedule of periodic lubrication tasks and intervals.

Fluid Capacities by Model

Table listing fluid capacities for different compactor models.

Hazardous Substance Precautions

Precautions regarding hazardous substances used or produced by the machine.

Section 9 - Torque Specifications

SAE Torque Charts

Torque values for coarse and fine threaded SAE fasteners.

ISO Metric Torque Chart

Torque values for ISO Metric strength Class 8.8 or better bolts.

TF Series Fastener Torque Specifications

Specific torque values for fasteners on TF series compactors.

Section 10 - Schematics

Schematics General Information

Information on obtaining schematic copies and using genuine parts.

Electrical Schematics Listing

List of electrical schematics applicable to different engine types and serial numbers.

Hydraulic Schematics Listing

List of hydraulic schematics applicable to different models and serial numbers.

Schematic Applicability Guide

Table matching schematic drawing numbers to specific machine models and serial numbers.

Section 11 - Recommended Spare Parts

Recommended Spare Parts for SD-116TF Series

Spare parts catalog for SD-116TF series compactors by service interval.

Recommended Spare Parts for SD-122TF Series

Spare parts catalog for SD-122TF series compactors by service interval.

Recommended Spare Parts for SD-160TF Series

Spare parts catalog for SD-160TF series compactors by service interval.

Recommended Spare Parts for SD-190TF Series

Spare parts catalog for SD-190TF series compactors by service interval.

Recommended Spare Parts for SD-200TF Series

Spare parts catalog for SD-200TF series compactors by service interval.

Recommended Lubricants for All Models

List of recommended lubricants for all compactor models.

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