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Volvo KAD44P User Manual

Volvo KAD44P
80 pages
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INSTRUCTION BOOK
KAD44P, KAMD44P
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Volvo KAD44P Specifications

General IconGeneral
Engine TypeDiesel
Compression Ratio17.5:1
Fuel SystemDirect injection
AspirationTurbocharged
ConfigurationInline 6
Displacement3.6 liters
Bore92 mm
Stroke90 mm
Power Output260 hp (191 kW)
Cooling SystemHeat exchanger

Summary

Welcome and Safety Notice

Welcome Aboard

Congratulates user on engine choice, encourages manual reading.

California Proposition 65 Warning

Warns of potential health risks from diesel exhaust.

General Safety Precautions

Safety Information Presentation

Explains safety symbols, text priority, and general warnings.

Operating Safety Guidelines

Boat Operation Safety

Covers refuelling, breakers, accidents, checklists, and maneuvering.

CO Poisoning and Safety Checklist

Addresses CO poisoning risk and provides a safety checklist.

Maintenance and Service Safety

Maintenance Preparations and Risks

Outlines safety for maintenance, fire, explosions, and battery handling.

System Hazard Warnings

Details risks from hot surfaces, chemicals, and system hazards.

Introduction to Volvo Penta Engines

Environmental Responsibility

Discusses environmental impact and user's role.

Engine Running-in and Fluids

Covers initial operation, oil usage, and fluid recommendations.

Service and Replacement Parts

Emphasizes genuine parts and dealer network.

Engine Certification and Warranty

Certified Engine Requirements

Details requirements for engines certified for regulated areas.

Warranty Information

Outlines warranty coverage and owner responsibilities.

Engine Presentation and Identification

Engine Overview and Technology

Details engine features, electronic fuel management, and turbocharging.

Component Identification Diagrams

Identifies engine and drive components via diagrams.

Identification Number Plates

Explains finding and using engine/transmission identification plates.

Instrumentation and Control Panels

Instrument Panel Layouts

Describes main and extra instrument panels.

Control Panel Types

Explains control panels with ignition, without ignition, and warning displays.

Control Panel Functions

Control Panel Buttons and Indicators

Explains functions of Neutral, Diagnostics, Active Station, and Sync buttons.

Engine Control Operations

Electronic Control System

Details electronic control lever functions for shifting and speed.

Mechanical Control System

Explains mechanical shift disengagement and friction brake adjustment.

Power Trim System Operation

Trim Controls and Instruments

Explains trim controls, ranges, and instruments.

Starting the Engine

Pre-Start Checks

Lists essential checks before starting the engine.

Engine Starting Procedure

Provides step-by-step instructions for starting the engine.

Driving the Boat Safely

Instrument Monitoring and Alarms

Covers checking instruments and responding to alarms.

Maneuvering and Control Stations

Details safe maneuvering, shifting, and changing control positions.

Cruising Speed and Synchronization

Advises on cruising speed and synchronizing twin engines.

Power Trim Operation While Running

Trim Range Usage

Explains using trim for optimal boat balance and fuel economy.

Beach Range and Grounding

Covers shallow water operation and grounding procedures.

Stopping the Engine and Laying Up

Engine Shutdown and Post-Checks

Details engine shutdown, post-operation checks, and initial lay-up.

Storage and Cold Weather Precautions

Covers cold weather, trailer transport, and land storage precautions.

Maintenance Schedule

Regular Service Intervals

Outlines service tasks by operating hours and time.

Maintenance and Care Procedures

General Engine Maintenance

Details air cleaner replacement and compressor oil checks.

Exhaust and Drive Belt Service

Covers exhaust system checks and drive belt adjustments.

Specific Belt Maintenance

Provides instructions for belt adjustments and replacements.

Engine Idling Speed Adjustment

Idle Speed Calibration Process

Guides on calibrating engine idle speed via the EDC panel.

Lubrication System Maintenance

Engine Oil and Filter Service

Explains checking and changing engine oil and filters.

Cooling System Maintenance

Coolant and Heat Exchanger Service

Details coolant, filling, changing, draining, and heat exchanger flushing.

Seawater System Draining

Covers draining the seawater system for frost prevention.

Seawater System Cleaning and Inhibiting

Covers flushing and inhibiting the seawater system for storage.

Impeller and Seawater Filter Service

Explains impeller and seawater filter checks.

Fuel System Maintenance

Fuel System Venting Procedure

Details venting the fuel system after filter changes or refilling.

Fuel Filter Replacement and Draining

Guides on replacing fuel filters and draining the system.

Electrical System Maintenance

Basic Electrical Checks

Details checks for main switch, fuses, and connections.

Battery Maintenance and Handling

Explains battery care, connecting/disconnecting, cleaning, and topping up.

Battery Charging Procedures

Details safe battery charging procedures.

Electrical Installation Safety

Provides guidelines for safe electrical installation practices.

Reverse Gear Maintenance

Reverse Gear Oil Service

Details checking and changing reverse gear oil.

Propeller Shaft Seal Care

Explains venting and lubricating the propeller shaft seal.

Drive System Maintenance

Corrosion Protection

Details checking/replacing sacrificial anodes and paintwork.

Drive Oil Service

Provides instructions for changing drive oil and checking its level.

Bellows and Hose Replacements

Explains replacing drive bellows and hoses with safety.

Steering System Maintenance

Power Steering Oil and Lubrication

Details checking steering pump oil and lubricating shaft bearing.

Hydraulic Steering Circuit Service

Guides on venting hydraulic circuits and checking hoses.

Propeller Installation and Checks

Propeller Installation Procedures

Provides step-by-step instructions for installing DP and DPX propellers.

Seasonal Storage and Launching

Engine Inhibition for Storage

Lists procedures for inhibiting the engine for winter.

Bringing Boat Out of Storage

Details checks for preparing the boat after storage.

Painting Drive and Hull

Explains painting the drive and hull with anti-fouling agents.

Troubleshooting and Diagnostics

Common Problems and Causes

Provides a table of common engine issues and their causes.

Diagnostic Trouble Codes (DTCs) - Part 1

Explains DTCs, reading, and acknowledging alarms.

Diagnostic Trouble Codes (DTCs) - Part 2

Explains reading and erasing DTCs.

EDC Diagnostic Trouble Codes (DTCs) - List 1

Lists EDC DTCs with explanations for codes 1.1-2.5.

EDC Diagnostic Trouble Codes (DTCs) - List 2

Lists EDC DTCs with explanations for codes 2.6-4.3.

EDC Diagnostic Trouble Codes (DTCs) - List 3

Lists EDC DTCs with explanations for codes 4.4-6.3.

Control System Calibration

Electronic Control Calibration

Guides on calibrating electronic single lever controls.

Mechanical Control Calibration

Details calibration for mechanical single lever controls.

Dual Lever Control Calibration

Details calibration for electronic/mechanical dual lever controls.

Technical Data

General Engine Specifications

Lists general engine specs like speed, displacement, and capacities.

Drive and Gearbox Specifications

Provides data for drives, reverse gear, oil types.

System Specifications

Lists specs for trim, steering, cooling, and electrical systems.

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