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Wacker Neuson GP 5600A

Wacker Neuson GP 5600A
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5000192945 01 0511
5000192945
Operator’s Manual
Portable Generator
GP 5600A
GPS 5600A
EN

Table of Contents

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Wacker Neuson GP 5600A Specifications

General IconGeneral
BrandWacker Neuson
ModelGP 5600A
CategoryPortable Generator
LanguageEnglish

Summary

Foreword

Machines covered in this manual

Lists the generator models covered by this operator's manual.

Machine documentation

Refers to other manuals like Parts Book and Repair Manual for detailed information.

Expectations for information in this manual

Outlines the manual's content and procedures for safe operation and maintenance.

CALIFORNIA Proposition 65 Warning

Warns about chemicals in engine exhaust and vehicle components known to cause cancer or reproductive harm.

Laws pertaining to spark arresters

Advises consulting local authorities for laws regarding spark arresters on engines.

Manufacturers approval

Defines approved parts, attachments, and modifications for the machine.

Safety Information

Signal Words Used in this Manual

Explains DANGER, WARNING, CAUTION, and NOTICE signal words to reduce injury or damage.

Machine Description and Intended Use

Describes the portable generator and its intended purpose, warning against misuse.

Operating Safety

Provides critical safety instructions for operating the generator, emphasizing carbon monoxide hazards.

Operator Safety while Using Internal Combustion Engines

Details safety precautions for refueling and operating engines, including hazards like carbon monoxide.

Service Safety

Outlines safety procedures and precautions for performing maintenance and repairs on the equipment.

Labels

Label Locations

Illustrates the positions of various labels affixed to the generator unit.

Label Meanings

Explains the meaning and purpose of the international pictorial labels found on the generator.

Operation

Preparing for first use

Steps to follow to get the generator ready for its initial operation.

Recommended Fuel

Specifies the type of fuel to use, guidelines for oxygenated fuels, and warranty implications.

Determining Power Requirements

Guides users on calculating the power needs for connected appliances, including starting surge requirements.

Installation

Instructions for placing the generator in a suitable operating environment, away from elements.

Recommended Battery (GPS only)

Specifies the type, voltage, capacity, and dimensions of the recommended battery for GPS models.

Battery Tray Installation (GPS only)

Step-by-step guide with diagrams for installing the battery tray on GPS models.

Wheel Kit

Instructions for assembling and installing the optional wheel kit onto the generator.

Generator Derating

Explains how altitude and temperature affect generator output and provides derating factors.

Grounding the Generator

Details the purpose and location of the generator's ground connection for safety and compliance.

Operating Heavy Loads

Guidelines for operating the generator with heavy loads and output limits for continuous operation.

Use of Extension Cords

Provides guidance on selecting appropriate extension cords, their limitations, and cable size charts.

Control Panel

Identifies and describes the various controls, switches, receptacles, and circuit breakers on the panel.

Ground Fault Interrupt (GFI GFCI)

Instructions for testing and using the Ground Fault Interrupt protection before each generator use.

Twist-Lock Receptacles

Explains the use and connection method for twist-lock receptacles at 120V and 120/240V outlets.

Engine Auto Idle

Describes the auto idle function for fuel saving and engine warm-up, and switch operation.

Engine Speed

Explains how engine speed is controlled by the governor for voltage stability and how to adjust it.

Voltage Selector Switch

Details how to switch between single (120V) and dual (120/240V) voltage modes safely.

Before Starting

Lists essential checks and procedures to perform before starting the generator, including fluid levels.

Starting

Provides step-by-step instructions for starting the generator's engine, including choke and ignition.

Stopping

Procedures for safely shutting down the generator by turning off loads and the engine.

Emergency Shutdown Procedure

Steps to follow in case of a breakdown or emergency situation to safely stop the machine.

Maintenance

Maintaining the Emission Control System

Information on upkeep of the generator's emission control components and warranty considerations.

Engine Oil

Instructions for draining, checking, and refilling the engine oil, including environmental disposal.

Servicing the Air Cleaner

Steps for cleaning and maintaining the engine's air cleaner element to prevent carburetor malfunction.

Spark Plug

Guidance on cleaning, inspecting, and replacing the spark plug for proper engine operation.

Cleaning the Sediment Cup

Procedure for cleaning the fuel sediment cup and strainer to ensure proper fuel flow.

Engine Speed

How to set the engine speed using the adjusting screw for optimal performance and voltage.

Long-Term Storage

Procedures for preparing the generator for extended periods of storage, including fuel and oil management.

Transporting the Machine

Safety precautions and steps for safely moving the generator, including cooling and securing.

Troubleshooting

Common problems, their causes, and recommended solutions for generator starting and power issues.

Technical Data

Generator

Specifications for the generator unit, including output, voltage, receptacles, dimensions, and weight.

Engine

Technical specifications for the generator's engine, including type, power, oil grade, and fuel capacity.

Emission Control Systems Information and Warranty

Emission Control System Background Information

Overview of EPA and California regulations for exhaust and evaporative emissions for engines.

Tampering and Altering

Explains actions constituting tampering with the emission system and potential warranty denial.

Limited Defect Warranty for Exhaust Emission Control System

Details the warranty coverage for defects in materials and workmanship of exhaust emission control components.

Limited Defect Warranty for Wacker Neuson Evaporative Emission Control Systems

Warranty coverage for evaporative emission control systems, including parts and duration.

What is not covered

Lists exclusions from the emission control system warranty coverage, such as abuse and improper maintenance.

Owners Warranty Responsibility

Outlines the owner's responsibilities for performing required maintenance to maintain warranty eligibility.

How to Make a Claim

Procedures for notifying Wacker Neuson and presenting the equipment for warranty repair claims.

California Evaporative Emission Control Warranty Statement

Specific warranty statement for California evaporative emission control systems for portable generators.

Schematics

Wire Colors

A table listing wire color codes used in the electrical schematics for identification.

US Machines-Electrical Schematic

Electrical schematic diagram for US models of the generator, referencing component numbers.

CSA Machines-Electrical Schematic

Electrical schematic diagram for CSA certified models of the generator, referencing component numbers.

Engine Wiring

Wiring diagram specific to the generator's engine, showing connections for solenoids and sensors.

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