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WAGNER
Paint Sprayer
GA 4000ACIC-S
WAGNER GA 4000ACIC-S User Manual
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V
ersion 05/2018
GA 4000A
CIC-S
GA 4000A
CIC-R
AirC
oat
Aut
omatic spra
y gun
II 2G X
B_06647
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
8
2 Correct Use
9
Device Type
9
Type of Use
9
For Use in Potentially Explosive Areas
9
Processible Working Materials
9
Misuse
9
3 Identification
10
Explosion Protection Identification
10
Identification "X
10
Type Plate
11
4 Basic Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
A Safe Work Environment
13
Personnel Qualifications
13
Safety Instructions for the Personnel
14
Personal Safety Equipment
14
Safe Handling of WAGNER Spray Devices
15
Grounding the Unit
15
Product Hoses
16
Cleaning and Flushing
17
Touching Hot Surfaces
18
Maintenance and Repair
18
Protective and Monitoring Equipment
18
5 Description
19
Components
19
Functional Description
20
Mode of Operation
20
Mode "NC" and "C
21
Spraying Procedure
22
Included Items
23
Type Description
23
Overview
24
Standard Variant
25
Supplementary Components
25
Data
28
Materials of Paint-Wetted Parts
28
Technical Data
28
Measurements and Connections
29
6 Commissioning
31
Training of Assembly/Commissioning Personnel
31
Storage Conditions
31
Installation Conditions
31
Installation and Connection
31
Typical Aircoat Spraying System
32
Ventilation of the Spray Booth
32
Air Supply Lines
32
Product Supply Lines
33
Grounding
33
Safety Checks
33
Lacquer Preparations
33
Viscosity Conversion Table
34
Commissioning
35
Preparation before Commissioning
35
Verifying a Safe Operational Condition
35
7 Operation
36
Training the Operating Personnel
36
Tasks
36
Starting to Spray with the Aircoat
36
Adjusting the Spray Pattern
37
Pressure Relief/Work Interruption
37
Changing Aircoat Nozzle
38
Cleaning Aircoat Nozzle
38
Eliminating Nozzle Clogging
39
Replacing Nozzle Insert of Round Jet Nozzle
40
8 Cleaning and Maintenance
41
Cleaning
41
Cleaning Personnel
41
Flushing and Cleaning the Gun
41
Maintenance
42
Maintenance Personnel
42
Maintenance Instructions
42
Safety Checks
43
Replacing the Paint Hose
44
Replacing the Nozzle Seal
44
Replacing the Sealing Fitting of the Round Jet Nozzle
45
9 Troubleshooting and Rectification
46
10 Repair Work
47
Repair Personnel
47
Repair Notes
47
Replacing Parts of the Gun Body
48
Disassembly of GA 4000ACIC
48
Packing Insert GA 4000AC (RP)
50
Assembly of GA 4000ACIC
52
11 Function Test after Repair Work
54
12 Disposal
54
13 Accessories
55
Aircoat Nozzles ACF3000
55
Aircoat Nozzles ACF3000 S2 (4 Pieces)
57
Round Jet Nozzle Attachment
57
RXX Nozzle Inserts
58
Nozzle Screw Joint, Complete
58
Hoses
58
Miscellaneous
59
14 Spare Parts
60
How Can Spare Parts be Ordered
60
Spare Parts List for GA 4000ACIC
61
Service Sets and Spare Parts Groups
63
Packing Insert GA 4000AC (RP)
63
Sealing Set GA 4000 Packing RP and RP Special
64
15 Declaration of Conformity
65
EU Declaration of Conformity
65
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WAGNER GA 4000ACIC-S Specifications
General
Type
Airless Paint Sprayer
Flow Rate
0.54 GPM
Weight
62 lbs
Power Source
Electric
Hose Length
50 ft
Technology
Airless
Voltage
120 V
Spray Pattern
Adjustable
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