WAGNER Model 9140 User Manual

English
Printed in the U. S. A.
MODELS 9140, 9140S, 9150, 9170, 9190 AND 9210
H
IGH PERFORMANCE AIRLESS SPRAYER
TABLE
OF CONTENTS:
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
COMPONENTS AND DESCRIPTION . . . . . . . . . . . . . . . . . . 4
SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PLUGGING IN THE SPRAYER. . . . . . . . . . . . . . . . . . . . . . . 6
PRESSURE RELIEF PROCEDURE . . . . . . . . . . . . . . . . . . . 6
PURGING AND PRIMING. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SPRAYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SPRAYING TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . 9
CLEANUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FLUID SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-51
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
OWNER’
S MANUAL • READ THIS MANUAL FOR COMPLETE INSTRUCTIONS
0803 • Form No. 0512731G
SPECIFICATIONS:
Weight .............................. 25 lbs (9140S)
31 lbs (9140, 9150)
36 lbs (9170, 9190)
40 lbs (9210)
Capacity ...........................Up to .25 gallon (1 liter) per minute (9140,
9140S, 9150)
Up to .33 gallon (1.25 liter) per minute (9170)
Up to .42 gallon (1.6 liter) per minute (9190)
Up to .45 gallon (1.71 liter) per minute (9210)
Power source ...................1/2 Hp universal motor (9140, 9140S, 9150)
5/8 Hp permanent magnet DC motor (9170)
3/4 Hp permanent magnet DC motor (9190)
7/8 Hp permanent magnet DC motor (9210)
Power requirement...........15 amp minimum circuit on 115 VAC, 60
Hz current
Generator .........................15 amp A/C
Spraying pressure ............Up to 2800 PSI
Safety features .................Spray gun trigger lock and guard;
built-in tip safety guard; priming
knob for safe pressure release.
Capability..........................Sprays a variety of paints, oil
base, latex, primers, stains,
preservatives and other
nonabrasive materials.
Do not use materials with flash
points below 70°F (21°C).
1-800-880-0993
Wagner Technical Service
Need help? Call us first for answers fast.
Call Wagner Spray Tech toll-free if you have any
comments or problems with this product.
1770 Fernbrook Lane, Minneapolis, MN 55447
http://www.wagnerspraytech.com
Visit us on the world wide web!
U.S. Patent No. 6,435,846
This pump is available in two models: a
stand model and a cart model. The cart
model is shown in this manual. All
information given for the cart model
applies to the stand model except where
indicated.
This pump should not be used with textured materials,
block filler, or asphalt sealer.

WAGNER Model 9140 Specifications

General

Type	Airless Paint Sprayer
Max Pressure	3000 PSI
Power Source	Electric
Voltage	120 V
Spray Tip Size	0.015 in

Summary

Safety Precautions

Injection Injury Hazards

Risks and prevention for high-pressure injection injuries.

Fire, Explosion, and Vapor Hazards

Prevention of fire, explosion, and risks from hazardous vapors.

Material Compatibility Hazards

Hazards from incompatible materials causing explosions.

General Hazards

Electrical Safety

Grounding Instructions

Proper grounding procedures for electrical safety.

Components and Description

Components Overview

List of parts included in the shipping carton.

Controls and Functions

Explanation of sprayer controls and their operations.

Spray Gun/Tip Chart

Chart detailing spray gun models and compatible tip sizes.

Sprayer Assembly and Setup

Tools Needed for Setup

Tools required for assembling the sprayer.

Component Attachment

Instructions for attaching handle, pail bracket, hose, and suction/return tubes.

Spray Gun Locking

Procedure for locking and unlocking the spray gun trigger.

Before You Begin Operation

Plugging In and Pressure Relief

Connecting power and relieving spray hose pressure.

Priming and Paint Preparation

Steps before priming and recommendations for paint straining.

Unit Status (New vs. Used)

Specific instructions based on whether the unit is new or has been used.

Purging & Priming

Purging and Priming the Pump

Process for purging paint through the pump.

Purging and Priming the Spray Hose

Process for purging paint through the spray hose.

Spraying Techniques

Practice Spraying

Guidance on practicing spray patterns.

Achieving an Even Coat

Tips for achieving an even coating with even strokes.

Additional Spraying Tips

Further advice for effective spraying and maintenance.

Spraying Troubleshooting

Unclogging the Spray Tip

Steps to clear a clogged spray tip.

Cleaning the Spray Gun Filter

Procedure for cleaning the spray gun filter.

Cleaning the Suction Set Screen

Procedure for cleaning the suction set screen.

Cleanup Procedures

Purging the Paint Hose

Steps to recover excess paint and flush the hose.

Cleaning the Suction Set

Procedure for cleaning the suction set components.

Cleanup (Continued)

Cleaning Gun Filter and Tip Assembly

Detailed steps for cleaning the gun filter and tip assembly.

Storage Procedures

Short-Term Storage

Procedures for storing the sprayer for short periods.

Long-Term Storage Preparation

Steps for preparing the sprayer for extended storage.

Shutdown and Startup

Procedures for shutting down and starting up the sprayer.

Maintenance

Daily Maintenance

Routine cleaning procedures for daily operation.

Extended Maintenance

Information on replacing wear parts and repair kits.

Cleaning the Inlet Valve

Detailed steps for cleaning the sprayer's inlet valve assembly.

Accessories

List of available accessories for the sprayer.

Fluid Section Seal Replacement

Disassembly of Fluid Section

Step-by-step guide to disassembling the fluid section.

Assembly of Fluid Section

Step-by-step guide to reassembling the fluid section.

Model 9210 Service Note

Specific service note for the Model 9210 inlet check ball.

Troubleshooting

Parts List: GX-06/07

English Parts

List of parts for GX-06/07 in English.

French Parts

List of parts for GX-06/07 in French.

Spanish Parts

List of parts for GX-06/07 in Spanish.

Parts List: GX-08

English Parts

List of parts for GX-08 in English.

French Parts

List of parts for GX-08 in French.

Spanish Parts

List of parts for GX-08 in Spanish.

Parts List: GX-10

English Parts

List of parts for GX-10 in English.

French Parts

List of parts for GX-10 in French.

Spanish Parts

List of parts for GX-10 in Spanish.

Parts List: Cart & Stand Assemblies

English Parts (Cart & Stand)

List of parts for cart and stand assemblies in English.

French Parts (Cart & Stand)

List of parts for cart and stand assemblies in French.

Spanish Parts (Cart & Stand)

List of parts for cart and stand assemblies in Spanish.

Limited Warranty