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WAGNER CONTROL 150 M User Manual

WAGNER CONTROL 150 M
88 pages
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wagner-group.com
D GB
NL
F
I
CONTROL 150 M
HIGH PERFORMANCE AIRLESS SPRAYER
ORIGINALBETRIEBSANLEITUNG
! NICHT FÜR DEN GEWERBLICHEN GEBRAUCH !
! NOT FOR COMMERCIAL USE !
! NON DESTINÉ À DES FINES COMMERCIALES !
! NIET VOOR INDUSTRIËLE TOEPASSINGEN !
! NON PER L’USO COMMERCIALE !

Table of Contents

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WAGNER CONTROL 150 M Specifications

General IconGeneral
BrandWAGNER
ModelCONTROL 150 M
CategoryPaint Sprayer
LanguageEnglish

Summary

Warning and Safety Instructions

Danger of Injury by Injection

Airless units develop extremely high spraying pressures and pose injection risks.

Pre-Startup Safety Checks

Lists essential checks to perform before operating the sprayer for safe startup.

Safety During Work Breaks

Outlines safety steps to take before and during work breaks to prevent accidents.

General Safety Guidelines

Explanation of Symbols

Defines important safety symbols used throughout the manual, like Danger and Information.

Work Area and Electrical Safety

Covers safe practices for the work environment and electrical connections to prevent hazards.

Personal Safety and Tool Handling

Details personal protective equipment and safe operation techniques for user protection.

Safety Precautions and Operating Guidelines

Appliance Use and Care Rules

Specifies restrictions for appliance use and guidelines for proper tool handling and maintenance.

Health, Fire, and Electrostatic Safety

Covers health risks, fire prevention, and electrostatic discharge precautions during spraying.

Safe Operation and Handling

Securing Device and Spray Gun

Instructions on how to properly secure the sprayer and gun during use and setup.

Understanding Spray Gun Recoil

Explains the recoil force generated by the spray gun and its potential impact on users.

High-Pressure Hose Safety

Details risks associated with the high-pressure hose, including injection hazards, and proper use.

Connecting and Setting Up the Unit

Covers electrical connection requirements and optimal unit placement for safe operation.

Technical Specifications and Safety Notes

Object Earthing Requirements

Specific safety note regarding the grounding of the object being sprayed to prevent hazards.

Technical Data Overview

Lists all key technical specifications for the sprayer unit, including pressure and flow rates.

Understanding Oscillation Level

Explains how vibration emission values are measured and interpreted for user safety.

Components and Assembly

Component Identification

Lists and illustrates all parts included with the sprayer for easy identification.

Controls and Functions Overview

Explains the purpose and operation of the sprayer's main controls like ON/OFF and PRIME/SPRAY.

Hose Assembly Steps

Provides step-by-step instructions for correctly connecting the spray hose to the unit.

Important Information and Procedures

Paint Preparation and Tip Selection

Guides on preparing paint and choosing the correct spray tip and filter for optimal results.

Gun Locking and Power Connection

Explains how to lock the gun trigger and connect the sprayer to the power supply.

Pressure Relief Procedure

Essential safety procedure to relieve pressure before maintenance or shutdown.

Handling Dry Running and Refilling

Advises on preventing pump damage from dry running and procedures for refilling the container.

Preparing the Sprayer for Operation

Initial Pump Readiness Steps

Steps to ensure the pump, filters, and connections are ready for operation.

Priming the Pump (Suck-in)

Detailed procedure for drawing material into the pump system before spraying.

Spraying Practice and Techniques

Achieving a Good Spray Pattern

Tips on positioning the spray gun perpendicular to the surface for optimal pattern quality.

Spraying Technique Essentials

Covers stroke consistency, distance, trigger control, and avoiding wrist flexion for even coats.

Additional Spraying Tips

Includes advice on overlap, pressure relief, keeping the hopper lid on, and short-term storage.

Spraying Troubleshooting Guide

Clearing a Clogged Spray Tip

Detailed procedure for unblocking the spray tip when it becomes obstructed.

Cleaning the Spray Gun Filter

Steps for cleaning the internal filter within the spray gun to ensure proper flow.

Cleaning the Inlet Filter

Procedure for cleaning the filter located in the hopper to prevent clogs.

Cleaning and Maintenance Procedures

Essential Cleaning Preparations

Important notes and warnings before starting the cleaning process for the sprayer.

Draining and Rinsing the Hopper

Steps to safely empty the hopper and clean its interior with appropriate solutions.

Purging and Flushing the System

Procedures for cleaning the paint hose and circulating cleaning solution through the sprayer.

Component Cleaning and Servicing

Cleaning Spray Gun Components

Detailed steps for disassembling and cleaning the spray gun parts for optimal performance.

Servicing the Inlet Valve

Procedure for cleaning and servicing the unit's inlet valve assembly to resolve priming issues.

Maintenance and Storage

Replacing the Outlet Valve

Instructions on how and when to replace the outlet valve if performance is poor.

Short-Term Storage Procedures

Guidelines for shutting down and storing the sprayer for up to 8 hours.

Long-Term Storage Preparation

Preparing the Sprayer for Long-Term Storage

Comprehensive steps for putting the sprayer away for extended periods to ensure preservation.

Gun Storage and Conservation

Specific steps for storing and preserving the spray gun to maintain its condition.

Comprehensive Troubleshooting Guide

Sprayer Start-Up Issues

Addresses common problems preventing the sprayer from starting or operating correctly.

Paint Draw-In and Pressure Problems

Solutions for issues related to paint intake, pressure loss, and flow interruption.

Spray Gun and Component Leaks

Troubleshooting guidance for leaks occurring in the spray gun, tip assembly, or other parts.

Spraying and Pattern Issues

Guidance for when the gun won't spray or the paint pattern is incorrect (e.g., tailing).

Parts and Accessories Information

Spray Gun Components List

Detailed list and part numbers for the spray gun assembly components.

Sprayer Unit Parts List

Lists components of the main sprayer unit, including hopper, valves, and hoses.

Optional Accessories

Lists accessories that are not included with the standard delivery but are available for purchase.

Important Information and Compliance

Guarantee and Warranty Details

Explains the terms and conditions of the product guarantee, including coverage and exclusions.

Environmental Protection and Disposal

Provides guidelines for environmentally friendly disposal of the product and its packaging.

Product Liability and Conformity

Notes on manufacturer liability based on part usage and EU conformity declarations.

Electrical Safety and Wiring

Supply Cord Warning and Replacement

Advises on the dangers of a damaged supply cord and the requirements for its replacement.

Mains Wiring and Plug Safety

Details the mains lead wiring code and safety precautions for plug replacement and fuse usage.

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