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WAGNER CONTROL PRO 250 R User Manual

WAGNER CONTROL PRO 250 R
144 pages
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wagner-group.com
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UNIVERSAL SPRAYER
CONTROL PRO 250 R / 350 R
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BETRIEBSANLEITUNG

Table of Contents

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WAGNER CONTROL PRO 250 R Specifications

General IconGeneral
BrandWAGNER
ModelCONTROL PRO 250 R
CategoryPaint Sprayer
LanguageEnglish

Summary

Safety Warnings and Precautions

Injection Hazard Details

High spraying pressures pose injection risk. Avoid spray jet contact.

Safe Spray Gun Operation

Guidelines for safe handling: no pointing at persons/animals, use safety guard.

Pre-Operation Safety Checks

Verify unit integrity, secure gun, ensure grounding, check pressure and leaks.

Safe Work Interruption Procedures

Steps for safe breaks: pressure release, gun securing, unit shutdown.

General Safety Guidelines

Symbol and Workplace Safety

Understand symbols. Maintain clean, safe, well-lit workspace, keep children away.

Electrical Safety Measures

Proper grounding, protection from moisture, cord care, and extension cord use.

Personal Safety and Tool Handling

Operator Safety Practices

Stay attentive, wear PPE, prevent accidental starts, use proper posture, wear suitable clothing.

Tool Use and Maintenance

Avoid overload, use working tools, unplug for adjustments, store safely, maintain, use as intended.

Service and Repair Standards

Ensure repairs are performed by qualified technicians using original parts.

Health and Flammable Material Safety

Use respiratory protection, ensure ventilation, and avoid spraying flammable substances.

Hazardous Conditions and Prevention

Fire, Explosion, and Static Discharge Risks

Mitigate risks from ignition sources, sparks, and electrostatic discharge.

Ventilation, Component Security, and Pressure Safety

Ensure ventilation, secure components, and manage operating pressure.

Recoil and High-Pressure Hose Safety

Handle recoil forces and ensure high-pressure hose integrity.

Coating Substance Safety

Follow safety data for coating materials. Do not use unknown liquids.

Setup, Maintenance, and Cleaning

Device Connection and Setup

Connect to a grounded outlet with RCD. Follow wiring and setup guidelines.

Cleaning Unit and Components

Clean unit carefully, avoid water ingress, use appropriate solvent procedures.

Object Earthing and Thermal Safety

Ensure object grounding and understand thermal release operation.

Product Overview and Materials

Sprayer Component Identification

Diagram and list identifying all parts of the Control Pro sprayer.

Coating Material Compatibility

Lists suitable and unsuitable materials for spraying with the device.

Application Scope and Tools

Defines intended uses and lists required tools for setup and operation.

Workplace Preparation Guidelines

Instructions for masking, protecting surfaces, and preparing the work area.

Material Preparation and Assembly

Coating Material Thinning

Recommendations for diluting paint and other coating materials.

Sprayer Unit Assembly

Step-by-step guide for putting the sprayer components together.

Control Elements and Spray Gun Use

Explanation of device controls and safe spray gun operation.

Pressure Relief Procedure

Crucial steps to safely depressurize the system before shutdown or maintenance.

Operation and Troubleshooting

Initial Device Start-up

Procedure for connecting, priming, and powering on the sprayer.

Suction Problem Resolution

Troubleshooting steps for when the sprayer fails to draw paint.

Spray Technique Best Practices

Guidance on achieving an even spray pattern and practicing technique.

Nozzle and Filter Maintenance

Clearing Spray Nozzle Blockages

Safe procedure to unclog the spray nozzle if it becomes blocked.

HEA Filter Set Management

Instructions for installing and cleaning the HEA Filter Set.

Work Interruption and Cleaning Procedures

Safe Work Stoppage Protocol

Steps to follow when temporarily stopping work, including pressure relief.

Post-Operation Cleaning Process

Detailed guide for cleaning the unit after use to ensure optimal performance.

Maintenance and Spare Parts

Inlet and Outlet Valve Servicing

Procedures for cleaning or replacing inlet and outlet valves.

Official Spare Parts List

Reference list of available spare parts with their order numbers.

Accessories, Data, and Compliance

Optional Accessories List

Information on accessories available for purchase separately.

Technical Specifications Overview

Key performance data, dimensions, and weight for the sprayer models.

Vibration Exposure Information

Details on oscillation levels and assessing vibration strain.

Environmental Responsibility & Liability

Guidelines for proper disposal and product liability terms.

Comprehensive Troubleshooting Guide

Product Guarantee Details

Electrical Safety and Compliance

Power Cord and Fuse Replacement

Instructions for safely handling the power cord and replacing fuses.

CE Conformity Statement

Declaration of product compliance with relevant European Union regulations.

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