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Walter SURFOX 204 User Manual

Walter SURFOX 204
84 pages
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SURFOX 204
User’s guide
Manuel de l’utilisateur
Manual de usuario
Manual do Usuário
SURFOX website
(Link to surfox.com)

Table of Contents

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Walter SURFOX 204 Specifications

General IconGeneral
Cleaning MethodElectrochemical
Power Supply (3-phase)No
Weight1200 kg
Dimensions1500 x 800 x 1200 mm
Duty Cycle100% at 30 A
Weight (kg)1200 kg
Dimensions (mm)1500 x 800 x 1200 mm

Summary

Introduction

Operation

Details on how the SURFOX machine functions and what it can clean.

Basics of passivation

Explains the importance of passivation for stainless steel.

Safety instructions

Equipment controls

Control panel pictograms

Visual guide to the symbols and indicators on the control panel.

Front and back view of the machine

Overview of the physical layout and connection points.

Wand control buttons

Explains the function of the ON/OFF buttons on the wand.

Fume elimination system (patented)

Describes the integrated system for fume extraction.

Tip repositioning (comfort for operator)

Instructions on adjusting the wand tip for user comfort.

Control panel

Main power switch

Operation of the primary switch for turning the unit ON and OFF.

Wand selector switch

How to choose the correct wand and current type for the task.

Solution pump switch

Controls for manual and automatic liquid pumping to the tip.

Indicator lights

Explanation of the status lights on the control panel.

Accessory outlet

Description of the port for connecting optional wands or accessories.

Start-up procedure

What is included in the box

Lists all items contained within the SURFOX machine packaging.

Filling the reservoir

Instructions on how to fill the machine's electrolyte solution reservoir.

Connecting the air supply

Details on connecting compressed air for the fume elimination system.

Plugging in the power cord

Guidance on connecting the power supply, including extension cords.

Plugging in the ground clamp

Instructions for connecting the ground clamp for proper operation.

Using the hand wand to electrochemically clean, polish and passivate

Selecting the proper mode

How to choose the correct operational mode for the hand wand.

Selecting the proper current type, AC or DC

Guidance on selecting AC or DC current for specific tasks.

Selecting the proper pumping mode

Instructions for controlling the electrolyte solution flow.

Cleaning and passivating

Step-by-step process for cleaning and passivating welds.

Neutralizing

Procedure for neutralizing the surface after cleaning.

Using the mini wand (optional) to clean and passivate

Selecting the proper mode

How to select the correct mode for the mini wand.

Selecting the proper current type, AC or DC

Guidance on AC/DC current selection for the mini wand.

Manual pumping mode

Explanation of the manual liquid pumping for the mini wand.

Cleaning and passivating

Process for cleaning and passivating with the mini wand.

Neutralizing

Procedure for neutralizing after mini wand use.

List of supplies and part numbers

Using the marking/etching wand (optional)

Marking kits

Details on the standard and PRO kits for marking/etching.

Selecting the proper mode

How to set the marking/etching wand to the correct mode.

SURFOX testing devices

Information on devices for testing passivation and grade identification.

Neutralizing

SURFOX WELD cleaning and neutralization procedure

Specific procedure for WELD cleaning and neutralization.

Accessories

Selection and mounting of the cleaning pads and tips

Guide on choosing and attaching cleaning pads and tips.

High conductivity cleaning pads

Description of the different types and sizes of cleaning pads.

PTFE clamp rings

Information on PTFE clamp rings for securing cleaning pads.

SURFOX electrolyte solutions

Details on the different types of SURFOX electrolyte solutions.

Mounting a cleaning pad

Step-by-step instructions for mounting a cleaning pad onto an insert.

Safety features

Sparks on the tip/work piece

Details on how the machine prevents arcing and short circuits.

Internal temperature

Information regarding the machine's internal temperature monitoring.

AC/DC current basics

Explanation of alternating and direct current principles.

AC/DC settings on the SURFOX machine

Guidance on using AC/DC settings for cleaning and passivation.

Welds that cannot be cleaned

Identifies conditions under which welds cannot be effectively cleaned.

Technical data

Warranty and service

Warranty policy

Details the terms and conditions of the WALTER warranty.

Repair and service

Instructions on how to send the unit for repair or service.

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