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Walter SURFOX 305 User Manual

Walter SURFOX 305
22 pages
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SURFOX 305
User’s Guide

Table of Contents

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Walter SURFOX 305 Specifications

General IconGeneral
Power Supply115V or 230V
Weight22 lb (10 kg)
Dimensions15 x 7 x 11 in (38 x 18 x 28 cm)
Cooling MethodAir Cooling
Input Voltage230V
Output Voltage12V
Duty Cycle100%
Open Circuit Voltage12V
TypeElectrolyte weld cleaning system
Welding Current Range5 - 10 A

Summary

Introduction to SURFOX 305

Operation Overview

Explains the electrochemical process for cleaning and passivating welds.

Weld Cleaning Capabilities

Lists the types of welds (TIG, Plasma, Laser, Spot, MIG) the machine can clean.

Passivation Basics

Details the purpose of passivation for stainless steel and corrosion resistance.

Safety Instructions and Precautions

General Safety Precautions

Highlights essential safety precautions, reading instructions, and maintaining a safe work environment.

Personal Protective Equipment

Emphasizes wearing appropriate safety gear like gloves, overalls, and safety goggles.

Safe Operating Practices

Stresses staying alert, using common sense, and avoiding operation when tired or unattended.

Electrical and Maintenance Safety

Addresses electrical safety, maintenance, and handling of damaged cords.

Solution Handling and Storage

Provides guidance on handling electrolyte solutions, first aid, and safe storage.

Equipment Controls Overview

Control Panel Pictograms

Illustrates and explains the various pictograms found on the control panel for easy identification.

Application Selector Overview

Guides on selecting the material type (Aluminum, Stainless Steel, Titanium) for operation.

Power Selector Overview

Explains how to choose the power level and AC/DC current for different applications.

Machine Views and Connections

Front and Back Panel Identification

Identifies and labels all major components visible on the front and back of the machine.

Wand and System Features

Wand Control Buttons and Fume System

Explains wand control buttons and the integrated fume elimination system.

Accessory Attachment

Guides on attaching and securing cleaning accessories like brushes or tungsten inserts to the wand.

Control Panel Functions

Power Switch and Electrolyte Flow Control

Describes the main power switch and the electrolyte flow control modes.

Material and Application Selection

Guides on selecting the material type and application for operation.

Power and Current Adjustment

Explains how to select AC/DC current and amperage levels for different applications.

Start-up Procedure

Connecting Wand, Air, and Ground

Instructions for attaching the wand, connecting air supply, and ground clamp.

Filling Tank and Purging Lines

Steps for filling the electrolyte tank and purging the system lines before operation.

Power Cord Connection

Steps for connecting the power cord, including extension cord recommendations.

Hand Wand Operation Guide

Mode, Current, and Pumping Selection

Guides on selecting mode, current type (AC/DC), and pumping for different materials.

Cleaning, Passivating, and Neutralizing Process

Step-by-step guide for performing cleaning, passivation, and neutralization.

Mini Wand Operation Guide

Mini Wand Settings and Pumping

Guides on selecting mode, current type (AC/DC), and pumping for the mini wand.

Mini Wand Cleaning and Neutralizing

Steps for cleaning, passivating, and neutralizing with the mini wand.

Mini Wand Accessories

Supplies and Part Numbers

Lists essential supplies and their corresponding part numbers for the mini wand.

Marking/Etching Wand Guide

Marking Kits and Components

Details the contents of the standard and PRO marking/etching kits.

Marking/Etching Mode Selection

Guides on selecting the correct mode, current type (AC/DC), and solutions for marking/etching.

SURFOX Testing Devices Overview

Explains the use of SURFOX testing devices for passivation and grade identification.

Neutralizing Procedures

General Electrolyte Neutralizing

Provides general steps for neutralizing SURFOX electrolyte cleaning solutions.

Weld Area Neutralization

Outlines the procedure for neutralizing the affected area after weld cleaning.

Accessories and Components

Wand Assemblies, Brushes, and Adaptors

Lists replacement wand assemblies, brush adaptors, and carbon fiber brushes.

Inserts and Their Compatibility

Lists various tungsten and graphite inserts and their compatible cleaning pads/rings.

Cleaning Pad Information

High Conductivity Cleaning Pads

Describes the features and sizes of high conductivity cleaning pads.

Accessory Details

Clamp Rings and Electrolyte Solutions

Details PTFE clamp rings and the available SURFOX electrolyte cleaning solutions.

Mounting a Cleaning Pad

Provides a step-by-step guide on how to mount a cleaning pad onto the tungsten tip.

Safety Features Overview

Arc, Overload, and Thermal Protection

Explains arc prevention, automatic power shut-off, and thermal management systems.

AC/DC Current Fundamentals

Explains the fundamental differences between Alternating Current (AC) and Direct Current (DC).

Safety Features in Practice

Impact of AC/DC Settings

Illustrates the microscopic view of material cleaning and passivation using AC and DC modes.

Factors Affecting Cleanability

Discusses weld quality and conditions that prevent effective cleaning.

Technical Data Specifications

Machine Specifications Summary

Provides key technical specifications of the SURFOX 305 machine.

Warranty and Service Information

Warranty Policy Terms

Outlines the terms and conditions of the product warranty.

Repair and Service Procedures

Provides instructions and guidelines for shipping the product for repair or service.

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